• Proceedings of the KSR Conference
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• 2007.05a
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• pp.317-324
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• 2007

Until now, the railway has been constructed using track with jointed rails of relatively short lengths to allow thermal expansion in hot summer months. These joints weaken the track structurally and increase track maintenance cost and power consumption of the running train. The CWR(Continuous Welded Rail) Track is the solution of these drawbacks. Although the CWR track not only reduces the track maintenance cost but also increases the life cycle of track components, the stability of the track is highly affected by change of temperatures and vehicle load. A three dimensional nonlinear analysis which considers rail, fastening system and tie has been performed to understand structural behavior of the CWR track. In this case, the translational and rotational stiffness values of fastening system have not been studied. The fastening system makes ties and rails connect. In this study, the stiffness values of various types of fastening systems which consist of clips, rail-pads and insulators are determined by the experiment. The experimental results of the fastening system are compared with the results of parametric study that is performed to investigate the sensitivity of fastening system on stability of CWR track.

• Transactions of Materials Processing
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• v.29 no.6
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• pp.331-337
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• 2020

Blind rivet nuts (BRNs) are increasingly used in automotive industry because unlike conventional bolt fastening, BRN fastening requires access from one side only. Generally, fastening is conducted using automated units, but manual fastening may be resorted to in case of small quantities. Since the fastening direction is not exactly perpendicular to the sheet metal, the BRN axis is tilted with respect to the plate and may result in damage or incomplete fastening. As the tilt angle (clamping angle α) increases, undesired plate deformation occurs and the contact area of the plate with the BRN fastening area decreases, reducing the clamping effect. In this study, the reduction of the clamping effect with the α was investigated to ensure stable fastening force. M6 BRNs were used in the tests. The fastening force was measured as follows: the plate was cut in half through the center of the hole; the BRN was inserted into the hole and fastened; and the clamping angle a was measured (values, 0° ≤ α ≤ 9°). The force leading to the separation of the halves was measured using a universal testing machine (UTM). The maximum α range, in which the fastening force remains stable, was determined. Finite element (FE) analysis confirmed that the fastening force decreases approximately linearly with increasing α. Based on the experiment and FE analysis using various α, the fastening force was found to decrease with α. Further, the maximum tolerance for α that provides secure fastening without damage is suggested.

• 한국방재학회:학술대회논문집
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• 2007.02a
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• pp.307-311
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• 2007

In the case of the railway bridges, uplift forces were occurred at the edge of the segments when vehicular loads were applied. These forces made the compressive and tensile forces occur in the fastening system. Therefore, the structural analysis was performed to investigate the safety of fastening system which was modeled as one directional spring element. In this case, the stiffness of the spring element was obtained from experimental study which was conducted by compressive load. For that reason, to perform rational and exact structural analysis, the translational stiffness of the fastening system obtained from the experimental study applied the tensile load and the rotational stiffness should be considered because it was occurred the tensile force as well as the compressive force in fastening system. In this study, an elastic and inelastic experimental study was performed for six specimens. The translational stiffness along the vertical axis of rail and the rotational stiffness along the strong axis of rail were investigated. Also structural behavior of the fastening system was analyzed.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.6
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• pp.93-100
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• 2013

This paper presents the development process for a bicycle monocoque frame using bolt fastening. Traditionally, bicycle frames have been constructed with metal tubes joined at their ends by welding. These frames have been brazed or soldered onto metal lugs, forming the frame. Because stress loads become greatest at the joint of the bicycle tube frame, joint construction strongly influences frame design and construction. To avoid the inherent problems of material discontinuity at frame joints, numerous designers have attempted to reduce or eliminate the number of joints in tube frames. Nevertheless, the manufacture of high quality, reliable, one-piece and jointless frames has proven difficult and expensive. In this study, a new monocoque frame adapted to a hybrid bike is proposed. The advantage of the monocoque frame, is theat is has a rechargeable battery system that is built into the frame; as a result, the emotional quality for the customer is improved. In order to estimate the design compatibility compared with that of tube frames, structural analysis is performed using finite element method. A prototype based on a modified design has also been made and stability testing has been carried out.

• Proceedings of the KSR Conference
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• 2000.11a
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• pp.319-327
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• 2000

본 연구는 국내 독자기술의 절대적 빈곤속에서 외국기술에만 의지하는 레일체결장치의 국내 현실을 탈피하기 위하여 독자적인 한국형 레일체결장치 개발을 시도하는 것이다. 본 연구에서는 판 스프링은 제외하고 봉 스프링(coil spring)에 대해서만 우선적으로 시제품을 개발하였다. 세계적으로 유명한 체결장치의 장ㆍ단점을 분석하여 장점만을 취하고자 하는 설계 목적을 가지고 새로운 레일체결장치의 개발에 착수하였다. 본 장치의 개념설계를 통하여 유지보수성과 안전성을 동시에 확보할 수 있도록 하였다. 현재 장치의 모형제작을 통하여 조립성 및 가능성을 타진하였으며 전산응력해석을 통하여 체결 스프링 및 숄더의 적정치수를 산정 하였다. 본 연구는 국내에서 본격적인 체결장치개발의 시초가 되기를 희망한다.

• Proceedings of the KSR Conference
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• 2001.10a
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• pp.494-499
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• 2001

This research carried out the experimental manufacture of the improved fastening device and its performance test as well as the structural improvement of the prototype of a new type of fastening device developed through G7 Project during the first year of the second phase. Firstly, a supplementary design for each part of the prototype was carried out in order to improve its performance and a structural analysis in order to review the stress on the fastening spring. Secondly, another prototype was manufactured and then a performance test was carried out with the criteria used for the same kind of test on the authorized ones, both at home and abroad. Finally, the usability of the device was reviewed by comparing above-mentioned test result with that of those already under commercial use.

• Journal of Korean Association for Spatial Structures
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• v.22 no.3
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• pp.41-48
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• 2022

The purpose of this study is to evaluate seismic performances of a modular house system developed by a simple 4-clip fastening method and double metal assembly made of lightweight metals. In order to evaluate structural and non-structural seismic performances of the system. Shaking table test was carried out with full-scale modular units, and a nonlinear pushover analysis was performed to obtain suitable seismic responses for story drifts, displacements, force resistances and dynamic properties of the system. Through 3D analysis and shaking table test, the current method of lightweight modular metal unit assembly and systems with seismic performance of a 4-clip fastening type modular house were demonstrated safe and effective to seismic design.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.11a
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• pp.57-60
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• 2005

Composite-to-aluminum joins were tested to get failure loads and modes for three types of joins; adhesive bonding, bolt fastening, and adhesive-bolt hybrid joining. Film type adhesive FM73 and paste type adhesive Cytec EA9394S were used for aluminum and composite bonding to make a double-lap joint. A digital microscope camcorder was used to monitor the failure initiation and propagation. It was found that the hybrid joining is an effective method to strengthen the joint when the mechanical fastening is stronger than the bonding as in the case of using the paste type adhesive. On the contrary, when the strength of the bolted joint is lower than the strength of the bonded joint as in the joint with the film type adhesive, the bolt joining contribute little to the hybrid joint strength.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.3
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• pp.112-123
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• 2015

There are many systems for cutting plates or pipes into a desired shape. A typical system is a plasma cutter. It uses plasma, which means that an effective design of the table supporting the workpiece is an important issue in order to ensure a long operational career. Conventional roller-support worktables have a short lifespan due to scratches from the plasma, and it is also difficult to maintain the roller balance. By using a bolt-fastening method, deformation and failure of the final product can occur due to the stress concentration at bolting points. To escape these issues, a polygon support and bracket fastening method was designed. Due to polygons having a number of support surfaces, when one surface has been damaged, it is possible to reuse the support by utilizing a different surface. The bracket-fastening method can extend the worktable lifetime and increase productivity by reducing stress concentration. In this paper, the polygon support/bracket-fastening method is compared with existing technologies. Consequently, performance benchmarks are verified through a structure analysis and experimentation.

• Transactions of the Korean Society of Automotive Engineers
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• v.17 no.2
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• pp.187-192
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• 2009

A snap ring is a kind of metal spring with open ends which can be installed into a groove to prevent lateral movement. In this study a nonlinear finite element analysis model is developed to simulate the fastening process of a snap ring connecting the constant velocity joint and the transmission. Insert load, disengage load and breakage are three important issues. They are analyzed using the developed model. The load histories of simulations are similar to those of tests and the differences of maximum load are around 10%. Bending of the entire ring and unfolding of the end section are major contributors of the fastening load. The load variations caused by the angular position of spline tooth are about 50%. Breakage is highly sensitive to the position of a snap ring.