• Journal of the Korean Crystal Growth and Crystal Technology
• /
• v.13 no.1
• /
• pp.46-50
• /
• 2003

This paper is a study on the method that it is bruting a peace of a rough diamond with keeping the maximum volume of it. When a diamond will be bruting, how to keep the maximum diameter of one is very important because of its own characteristics that include shapes, mineral characteristics, and so on. In the middle of bruting. concentrating on the work is also required because girdle will be break down. We tried to bruting with gaining maximum diameters of rough diamond. As the result. an octahedron is made into the round shape with size $6.75\times 6.75\times 3.83$ mm , a dodecahedron the cushion shape with size $6.86\times 6.86\times 3.95$mm , a fancy the marquise with size $6.92\times 3.78\times 3.46$mm . Their rates of loss are round brilliant 24.5%, cushion barion 15.5 %, and marquise 18.7 %, respectively.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.17 no.6
• /
• pp.1456-1464
• /
• 1993

The achievable machining accuracy depends upon the level of the micro-engineering, and the dimensional tolerances in the order of 10 nm and surface roughness in the order of 1 nm are the accuracy targets to achieved today. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is one of the new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting forces. A cutting model for describing the influence of cutting conditions (cutting speed, feedrate and depth of cut), material properties of the workpiece and tool geometry has been proposed after estimating the two cutting force models-the Recht model and the Dautzenberg model. The experiments with Al-alloy workpieces, which have been carried out in order to estimate the models, show that the proposed model in this thesis is better than the two models. As the depth of cut and feedrate are increased in the operations settings (depth of cut 8-100$\mu{m}$, feedrate 8-140$\mu{m}$/rev, and cutting speed 8 m/sec), the relation of dimensionless cutting forces from experiments are similar to the proposed model. With the undeformed chip area of $30-80{\times}10^{2}$\mu{m}^2$, the experimental cutting forces accord with the force prediction.

• Proceedings of the Korean Vacuum Society Conference
• /
• 1999.07a
• /
• pp.146-146
• /
• 1999

BN은 천연에는 존재하지 않는 인공재료로서 특히 섬아연광형 질화붕소인 c-BN은 다이아몬드 다음가는 고경도, 높은 열전도도를 가지고 있을 뿐만 아니라 다이아몬드와는 달리 철계금속에 대해 화학적으로 매우 안정하기 때문에 다이아몬드의 응용이 매우 제한되고 있는 철강제품의 가공공구, 내마모 코팅재료로서 주목받고 있는 차세대 박막재료이다. 최근 c-BN박막 합성에 관한 많은 연구결과들이 보고되었는데 대부분의 연구자들이 성장하는 박막 표면에 입사되는 이온 에너지 및 유량이 c-BN 합성에 중요한 인자이며, 합성된 박막은 sp2결합층(h-BN)과 sp3결합층(c-BN)이 혼합되어 있음을 알 수 있다. 그러나 기존의 이온빔보조 합성법(IBAD) 공정에서는 입사빔과 증착물질이 공간적, 시간적으로 일치되는 경우에만 입사빔의 운동에너지가 증착공정에 기여하기 때문에 입사빔의 정밀한 에너지 조절이 어렵게 된다. 그러나 음이온 빔 직접 증착법에서는 입사이온빔 자신이 운동에너지를 운반하기 때문에 에너지 조절이 정밀할 뿐만 아니라 이를 통해 BN 박막의 상 및 성장거동을 조절할 수 있게 된다. 본 연구에서는 음이온 직접 증착법을 이용하여 c-BN박막을 합성하고 이의 초기성장층의 성장거동을 조사하였다. 증착시 음이온 빔의 에너지가 Bn 박막의 결정성에 미치는 영향을 알아보기 위하여 100~500eV의 보론 음이온빔을 조사하였으며 질소원으로는 낮은 낮은 에너지 범위의 질소이온을 동시에 공급하였다. FRIR 분석결과, 보론 이온의 에너지가 증가하면 cubic 상의 분율이 증가하였으며 증착된 박막은 15nm 두께의 sp2결합층이 먼저 성장한후 sp3결합층으로의 상전이가 일어났다. 질소이온빔의 에너지는 100eV 일 때 최대 cubic 함량과 두께를 보였으며 그 이상의 에너지에서는 c-BN 박막을 sputter시켰다. AFM 관찰결과, h-Bn층은 날카롭고 방향성을 가진 침상이었으며 c-BN 층은 atomically smooth 한 표면을 관찰할 수 있었다.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.6 no.4
• /
• pp.22-27
• /
• 2007

This study aims to find the optimal cutting conditions, when ellipse mirrors consisted Aluminum alloy were made it the Millimeter-Wave Interferometer System mirror with several tools on the High-Speed Machine. Machining technique for precision machining characteristics of ellipse mirrors consisted Al6061 matter by Ball endmill is reported in this paper., Results of machining on the High-Speed Machine(using NCD(Natural Crystalline diamond), WC and coated TiAlN ${\phi}6mm$ ball endmill tool) had measurement of surface roughness and form accuracy with cutting conditions(the Feed rate, the Depth of cut and the Cutting speed). the Millimeter-Wave Interferometer System ellipse mirror had been machined foundational precision machining characteristics of aluminum.

• Journal of the Korean Vacuum Society
• /
• v.3 no.4
• /
• pp.434-441
• /
• 1994

메탄과 수소 혼합가스로 직류 플라즈마 화학 증착법을 이용하여 방전전류 반응압력 메탄농도 및 피착체의 온도를 변화시키면서 다이아몬드 유산탄소 박막(DLCF)을 Si(111)-웨이퍼 위에 합성하였다. 주 사전자 현미경(SEM)과 레이져 Raman 스펙트로포토메터로 확인된 양질의 DLCF를 얻은 조건은 방전전 류 반응 압력, 메탄농도 그리고 피착체의 온도가 각각 480mA, 32 Torr, 1.0 vol% 및 85$0^{\circ}C$ 였다. 이 DLCF는 대부분 sp3 탄소결합으로 된 구형의 알갱이들로 구성되어 있고 그굴절률은 2.2로 천연다이아몬 드와 비슷한 값을 가지고 있다. 또한 DLCF 성장에서 수소피복이 매우 중요한 것으로 밝혀졌다.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2000.04a
• /
• pp.591-596
• /
• 2000

The needs of ultra precision machined parts is increase every days. But the experimental data of nonferrous metal is insufficient. The cutting behavior in micro cutting area is different from that of traditional cutting because of the size effect. Al6061 is widely used as optical parts such as LASER reflector's mirror or multimedia instrument. Al6061 opper is machined by ultra precision machine with natural diamond tool. From the experiment and discussion on the cutting force and worked surface roughness as the variable spindle speed, feed rate and depth of cut. As a result, the cutting force increases as the increasing depth of cut, but the worked surface roughness does not increase so much. The surface roughness is good when spindle sped is above 1200rpm, and feed rate is small. The influence of depth of cut is very small.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1991.04a
• /
• pp.103-110
• /
• 1991

본 연구에서는 최근들어 첨단 가공기술로서 중요시되고있는 초정밀 경면가공기술의 기본원리를 이해하고 관련지식을 습득하여 향후 보다 나은 상태의 경면가공을 위한 기초를 확립하는데에그 목적을 두었다. 실험을 위한 공작기계는 초정밀 만능 연삭반( high precision universal grinder)에 플라이컷(fly-cut)방식에 의한 절삭가공이 가능 하도록 여러가지장치들을 부착하였으며, 절삭공구는 천연 다이아몬드를 사용하고, 피삭재는 A1-Cu-Ni-Mg 합금을 사용하였다. 본 실험에서는 주어진 조건내에서 어느정도의 표면 조도를 달성할수 있는지를 알아보고 그 과정을 통하여 공작기계, 공구, 피삭재등의 영향과 절삭력, 칩, 표면상태등을 고찰하여 여러가지 현상을 규명하여 향후의 발전을 위한 대책에 활용하고자 한다.

• Journal of the Mineralogical Society of Korea
• /
• v.27 no.4
• /
• pp.283-291
• /
• 2014

Talc ($Mg_3Si_4O_{10}(OH)_2$), one of sheet silicates, is soft and has been widely used in industry. Powdered talc specimen was synthesized at the pressure of 200 MPa and temperature of $600^{\circ}C$ using external heated hydrothermal high pressure apparatus. High pressure angular dispersive X-ray diffraction (ADXRD) mode experiments were performed at the Pohang Light Source (PLS) using the symmetrical diamond anvil cell (SDAC). Compression pressure was loaded up to 11.06 GPa at room temperature. This synthetic talc shows no phase transition(s) within the present pressure limit. Based on ADXRD data, bulk modulus of talc was calculated to be 72.4 GPa using Birch-Muranghan equation of state (EOS). This value is lower than that of natural talc determined previously.

• Journal of the Mineralogical Society of Korea
• /
• v.18 no.4 s.46
• /
• pp.249-257
• /
• 2005

Garnet is one of the major minerals down to the top of lower mantle approximately 660 km with spinel and pyroxenes. Garnet transforms into perovskite and corundum in the lower mantle, however its sequence is still in controversy. We measured the compressibility of a natural almandine at high-pressure up to 62 CPa using Mao-Bell type diamond anvil cell (DAC) at room temperature. Chemical formula of the specimen is ($Fe_{2.52}Ca_{0.21}Mg_{0.18}Mn_{0.12})Al_{2.23}Si_{2.97}O_{12}$. Results of this compression study are as follows: a : $10.175\;{\AA}$, V : $1251.16\;{\AA}^{3}$, $D_{x}$ : $5.265\;g/cm^{3}$ at 62 GPa; bulk modulus is 156 GPa using Birch-Murnaghan equation of state (EoS) with a fixed $K_{0}\;'$ of 4. This study would be the first time attempt accomplished with the high pressure DAC using synchrotron radiation at the Pohang Light Source (PLS) in Korea.

• Journal of the Korean Crystal Growth and Crystal Technology
• /
• v.17 no.6
• /
• pp.272-276
• /
• 2007

The various colored cubic zirconia single crystals for jewelry were grown by skull melting method of excellent productivity. The cubic zirconia is similar to the character of diamond, which has high refractive index, large dispersion and high hardness. It is possible that the development of new colored cubic zirconia by doping 3d-transition elements or 4f-rare earth elements. The colored cubic zirconia is representative of synthetic gemstone which was grown up by mixing one or over two materials among $Pr_6O_{11},\;TiO_2,\;MnO_2\;and\;Er_2O_3$ as coloring agent. Subsequent heat treatment improves the quality of color and uniformity. This study is aimed the color reappearance of cubic zirconia such as natural peridot, smoky-quartz and red-tourmaline.