• Title/Summary/Keyword: 직조복합재

Search Result 17, Processing Time 0.021 seconds

Analytical Prediction and Validation of Elastic Behavior of Carbon-Fiber-Reinforced Woven Composites (탄소섬유강화 직조복합재의 탄성 거동의 이론적 예측 및 검증)

  • Hwang, Yeon-Taek;Lim, Jae-Young;Nam, Byeung-Gun;Kim, Hak-Sung
    • Composites Research
    • /
    • v.31 no.5
    • /
    • pp.276-281
    • /
    • 2018
  • In this paper, elastic behavior of woven fabric composites with various fiber yarn structure were predicted through a theoretical calculation model. A representative volume elements (RVE) that can represent the mechanical properties of the woven composites were selected and crimp angle of the weave yarn was defined by several sinusoidal functions. The effective material properties of the woven composite such as young's modulus, shear modulus and poisson's ratio was predicted by classical laminate theory (CLT). The fiber volume fractions were calculated according to the shape and pattern (plain, twill weave) of the fiber yarn, and the elastic behavior of each woven composite was obtained through a theoretical calculation model. Also, to verify the theoretical predictions, woven composite specimens of plain and twill weave were fabricated by vacuum assisted resin transfer molding (VARTM) process and then mechanical test was conducted. As a results, a good correlation between theoretical and experimental results for the elastic behavior of woven composites could be achieved.

Development of Modeling Technique and Material Prediction Method Considering Structural Characteristics of Woven Composites (직조 복합재료의 구조적 특성을 고려한 모델링 기법 및 물성 예측 기법 개발)

  • Choi, Kyung-Hee;Hwang, Yeon-Taek;Kim, Hee-June;Kim, Hak-Sung
    • Composites Research
    • /
    • v.32 no.5
    • /
    • pp.206-210
    • /
    • 2019
  • As the use of composite materials of woven structure has expanded to various fields such as automobile and aviation industry, there has been a need for reliability problems and prediction of mechanical properties of woven composites. In this study, finite element analysis for predicting the mechanical properties of composite materials with different weaving structures was conducted to verify similarity with experimental static properties and an effective modeling method was developed. To reflect the characteristics of the weave structure, the meso-scale representative volume element (RVE) was used in modeling. Three-dimensional modeling was carried out by separating the yarn and the pure matrix. Hashin's failure criterion was used to determine whether the element was failed, and the simulation model used a progressive failure model which was suitable for the composite material. Finally, the accordance of the modeling and simulation technique was verified by successfully predicting the mechanical properties of the composite material according to the weave structure.

Structural Analysis of Composite Partition Panel according to Weaving Methods (직조 방법에 따른 복합재 파티션 패널의 구조 해석)

  • Kang, Ji Heon;Kim, Kun Woo;Jang, Jin Seok;Lee, Jae Jin;Mun, Ji Hun;Kang, Da Kyung;Ahn, Min Su;Lee, Jae Wook
    • Composites Research
    • /
    • v.33 no.3
    • /
    • pp.140-146
    • /
    • 2020
  • The purpose of this paper is to examine the possibility of weight reduction by changing the partition panel of vehicle from an existing aluminum material to carbon fiber reinforced plastics. Three weaving methods (plain, twill and satin) were used in the manufacture of composite materials, and they were produced and tested to derive their material properties. The analysis model of composite partition panel for torsional conditions was developed and the structural stability and system stiffness were evaluated according to Tsai-Hill failure criteria. With design variables for fiber orientation angles and stacking sequence, evolutional optimal algorithm was performed and as the results, the optimal composite partition panel was designed. In addition, the structural analysis results for strength and specific stiffness were compared with aluminum partition panels and composite partition panels to verify the possibility of weight reduction.

Study on the ablation structures of Carbon/Phenolic composites used PAN based carbon fiber (PAN계 탄소섬유를 이용한 Carbon/Phenolic 복합재의 삭마구조 특성 연구)

  • Im, Yeon-Su;Kim, Dong-Gyu;Park, In-Seo;Yun, Byeong-Il
    • Korean Journal of Materials Research
    • /
    • v.4 no.3
    • /
    • pp.339-348
    • /
    • 1994
  • The study has been conducted to know ablation microstructures and characteristics in carbon /phenolic composites. Ablation properties depend on mole fraction of $H_2O$ and $C0_2$ gas which were produced by reaction between propellant and oxidizer. However, the results of this study shown that the ablation also depended on weaving structure, density of fabric, and tow size of carbon fiber. 3K 8HS fabric showed superior ablation resistance to others, 3K twill and 12K 8HS fabric structures.

  • PDF

Mechanical Characteristics of 3-dimensional Woven Composite Stiffened Panel (3차원으로 직조된 복합재 보강 패널의 기계적 특성 연구)

  • Jeong, Jae-Hyeong;Hong, So-Mang;Byun, Joon-Hyung;Nam, Young-Woo;Kweon, Jin-Hwe
    • Composites Research
    • /
    • v.35 no.4
    • /
    • pp.269-276
    • /
    • 2022
  • In this paper, a composite stiffened panel was fabricated using a three-dimensional weaving method that can reduce the risk of delamination, and mechanical properties such as buckling load and natural frequency were investigated. The preform of the stringer and skin of the stiffened panel were fabricated in one piece using T800 grade carbon fiber and then, resin (EP2400) was injected into the preform. The compression test and natural frequency measurement were performed for the stiffened panel, and the results were compared with the finite element analyses. In order to compare the performance of 3D weaving structures, the stiffened panels with the same configuration were fabricated using UD and 2D plain weave (fabric) prepregs. Compared to the tested buckling load of the 3D woven panel, the buckling loads of the stiffened panels of UD prepreg and 2D plain weave exhibited +20% and -3% differences, respectively. From this study, it was confirmed that the buckling load of the stiffened panel manufactured by 3D weaving method was lower than that of the UD prepreg panel, but showed a slightly higher value than that of the 2D plain weave panel.

Thermophysical Properties of 4D Carbon/Carbon Composites with Preform Architectures (프리폼 구조에 따른 4방향성 탄소/탄소 복합재의 열물리적 특성)

  • Kim, Zeong-Baek;Lee, Ki-Woong;Park, Jong-Min;Joo, Hyeok-Jong
    • Applied Chemistry for Engineering
    • /
    • v.18 no.6
    • /
    • pp.580-586
    • /
    • 2007
  • In this study, 4 directional carbon/carbon composites with different preform architectures were manufactured and their thermophysical properties are studied. Carbon fiber preforms are fabricated with fiber bundles using four different spaces. The density of the fabricated preforms were increased through pressure impregnation and carbonizing process. The increased density of the composites was graphitized at $2300^{\circ}C$. Microstructures of these composite were observed under scanning electron microscope. This was to understand the effect the preform architectures has on the thermophysical properties of carbon/carbon composites. Also, the behavior of thermal conduction and heat expansion was investigated and studied in association with the factors of the reinforced direction of fibers and unit cell of preforms.

Development of the CFRP Automobile Parts Using the Joint Structure of the Dissimilar Material (결합부 강화구조용 탄소복합재 자동차 부품 개발)

  • Ko, Kwan Ho;Lee, Min Gu;Huh, Mongyoung
    • Composites Research
    • /
    • v.31 no.6
    • /
    • pp.392-397
    • /
    • 2018
  • In this study, the development purpose is to replace steel Tie Rod of commercial vehicle to the carbon composite by a braiding process. CFRP tie rod was designed to meet the performance requirements of existing products by designing the cross section of the core for braiding weaving and the structural design of the joint between the core and the carbon fiber. The specimens were fabricated by braiding method and applied to structural analysis through test evaluation. The manufacturing process proceeded from braiding to infusion through post-curing process. The test evaluation of the final product was satisfactorily carried out by sequentially performing tensile test, torsion test, compression test and fatigue test. In addition, the weight of CFRP tie rod could be reduced by about 37% compared to existing products.

Permittivities of the E-Glass Fabric/Epoxy Composite Laminates Containing Carbon Black Dispersion (카본 블렉을 함유한 유리섬유 직조 복합재 적층판의 유전율)

  • 김진봉;정재한;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2002.10a
    • /
    • pp.56-59
    • /
    • 2002
  • This paper presents a study on the permittivities of the E-glass fabric/epoxy composite laminates containing carbon black dispersions at microwave frequency. Measurement showed that the complex permittivities of the composites depend strongly on the natures and concentrations of the carbon black dispersion. A new scheme to obtain a mixing law for the estimation of complex permittivity is proposed. The experimental values of the complex permittivities were compared to those calculated. Simultaneously, the complex permittivity of carbon black itself was also calculated by the scheme.

  • PDF

An Experimental Study on the Hybrid Composite Carbody Structure (하이브리드 복합재 철도차량 차체에 대한 시험적 연구)

  • Kim Jung-Seok;Jeong Jong-Cheol;Lee Sang-Jin
    • Composites Research
    • /
    • v.18 no.6
    • /
    • pp.19-25
    • /
    • 2005
  • This paper has performed an experimental study on the hybrid composite carbody of Korean tilting railway vehicle. The hybrid composite carbody has the length of 23m and is comprised of a 40mm-thick aluminium honeycomb core and 2mm-thick woven fabric carbon/epoxy face sheet. In order to evaluate the structural behavior and safety of the hybrid composite carbody, the static load tests such as vertical load, end compressive load, torsional load and 3-point support load tests have been conducted. The test was performed under Japanese Industrial Standard (JIS) 17105 standard. from the tests, the maximum deflection was 12.3mm and the equivalent bending stiffness of the carbody was $0.81\times10^{14}\;kgf{\cdot}mm^2$. The maximum strain of the composite body was below $20\%$ of failure strain of the carbon/epoxy face sheet.

Micro-Cracked Textile Composite Structures‘ Behavior on the Dynamic Impact Loading (동적 충격하중에 의한 미소균열 직조복합구조의 특성)

  • Hur, Hae-Kyu;Kim, Min-Sung;Jung, Jae-Kwon;Kim, Yong-Jin
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.222-227
    • /
    • 2008
  • This study is focused on an integrated numerical modeling enabling one to investigate the dynamic behavior and failure of 2-D textile composite and 3-D orthogonal woven composite structures weakened by micro-cracks and subjected to an impact load. The integrated numerical modeling is based on: I) determination of governing equations via a three-level hierarchy: micro-mechanical unit cell analysis, layer-wise analysis accounting for transverse strains and stresses, and structural analysis based on anisotropic plate layers, II) development of an efficient computational approach enabling one to perform transient response analyses of 2-D plain woven and 3-D orthogonal woven composite structures featuring the matrix cracking and exposed to time-dependent loads, III) determination of the structural characteristics of the textile-layered composites and their degraded features under various geometrical yarn shapes, and finally, IV) assessment of the implications of stiffness degradation on dynamic response to impact loads.

  • PDF