• Title/Summary/Keyword: 제련기술

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The Application of Copper Smelting Slag as Concrete aggregate (콘크리트용 동슬래그 골재의 활용 기술)

  • Ji, Seok-Won;Seo, Chee-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.68-75
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    • 2006
  • The total production of the smelted copper reaches 450,000 tons per year, and the production of copper-related goods grows year by year owing to the extension of facilities and the development of production techniques. On the other hand, the volume of slag discharges by-produced at the time of copper smelting process is also on trend of increase. The by-produced copper smelting slag amounts to 700,000 tons a year, which is one and half times of the total smelted copper production. Accordingly nobody disagrees that comprehensive researches on how to deal with and how to reuse the accumulated smelting copper slag have to be encouraged. Even though the possible uses of the copper smelting slag have being made on various levels at present as materials for iron powder cement, sand-blasting and fire-proofing rock wool, but a considerable volume of the slag is abandoned as unnecessary by burying or piling up in careless in the open ground.

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Status of Pyrometallurgical Treatment Technology of EAF Dust (제강분진의 건식 처리기술 현황)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.27 no.2
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    • pp.68-76
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    • 2018
  • EAF (Electric arc furnace) dust is an important secondary resource such as zinc, lead, and iron. Recycling of EAF dust is benefit to solving disposal and environmental problems caused by the heavy metals entrained in the dust. In this study, pyrometallurgical treatment technology of EAF dust reviewed for the improvement of conventional process and development of new process. The existing technologies categorized into four groups: those by rotary kiln process, rotary hearth furnace (RHF) process, shaft type process, and reduction smelting process. The product of these processes are ZnO and Fe or slag as a waste. Their mechanisms for the production of ZnO from EAF dust were carbothermic reduction and oxidation of zinc gas with air.

Current Status of Magnesium Smelting and Recycling Technology (마그네슘의 제련 및 리사이클링 기술 현황)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.29 no.5
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    • pp.3-14
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    • 2020
  • Magnesium is the third most abundant structural metal after aluminum and iron. Magnesium is the lightest metal in the common metals. It has a density 33 % less than aluminum and 77% lower than steel. However, the primary magnesium production process is highly energy intensive. The recycling of magnesium scrap reduces the energy consumption and environmental burden, comparing to the primary metal production. However, the amount of recovered metal from scrap is limited because of the difficulties to remove the impurities in the scrap. This work provides an overview of the magnesium production and recycling process.

Effect of Steam Curing on Compressive Strength of Slag Binder Concrete (증기양생이 고로슬래그 콘크리트의 압축강도에 미치는 영향)

  • Lim, Byung-Hoon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.8
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    • pp.338-343
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    • 2017
  • In this study, blast furnace slag powder was used in concrete to help reduce carbon dioxide emissions and to recycle industrial waste. Blast furnace slag powder is a byproduct of smelting pig iron and is obtained by rapidly cooling molten high-temperature blast furnace slag. The powder has been used as an admixture for cement and concrete because of its high reactivity. Using fine blast furnace slag powders in concrete can reduce hydration heat, suppress temperature increases, improve long-term strength, improve durability by increasing watertightness, and inhibit corrosion of reinforcing bars by limiting chloride ion penetration. However, it has not been used much due to its low compressive strength at an early age. Therefore, this study evaluates the effects of steam curing for increasing the initial strength development of concrete made using slag powder. The relationship between compressive strength, SEM observations, and XRD measurements was also investigated. The concrete made with 30% powder showed the best performance. The steam curing seems to affect the compressive strength by destroying the coating on the powder and by producing hydrates such as ettringite and Calcium-Silicate-Hydrate gel.

Technical Trends of Rare Metal Recycling in the Next Generation Automobile (차세대 자동차용 희소금속 리싸이클링 기술동향)

  • Hwang, Young-Gil;Kil, Sang-Cheol;Kim, Jong-Heon
    • Resources Recycling
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    • v.23 no.2
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    • pp.3-16
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    • 2014
  • Car exhaust $CO_2$ gas reduction and fuel efficiency of the car lighter for the current era is a big challenge. The developments of high-performance Nd magnets, Li-ion secondary battery and exhaust gas purification performance of PGM catalysts used in the lightweight EV and HEV are activated. Country in order to improve the car lighter and function that use the resources of rare metals are ubiquitous imported from China because of export supply control, as soaring prices have unstable supply and demand. Compared to the emissions from the next-generation automotive recycling, waste scarce resources need to be. This study investigated the recycling technology analysis and development of the information technology, or delivered to the researchers by giving national car industry aims to contribute to the development. Findings, pulmonary high-performance motor vehicle emissions in the exhaust gas purification PGM Catalysts, Li-ion battery and Nd magnets recycling technology, such as pre- and post-processing techniques to classify technology, pre-urban mining technology mechanical separation by screening techniques under development, the study and post-processing technology has, pyro and hydro metallurgical smelting technology is established. Waste Recycling in terms of economic efficiency of mechanical components for the intensive study of screening techniques is needed.

A Study on Flat Iron Axe Manufacturing Technology Using Metallurgical Analysis - Focused on the Artifacts Excavated from the Hadae Ancient Tombs in Ulsan - (금속학적 분석을 통한 판상철부의 제작기술 연구 - 울산 하대고분 출토 유물을 중심으로 -)

  • Jo, Hanui;You, Halim;Lee, Jaesung
    • Korean Journal of Heritage: History & Science
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    • v.52 no.3
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    • pp.240-251
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    • 2019
  • This study examined the manufacturing technology used for the flat iron axes excavated from Ulsan Hadae. Their microstructures were analyzed using metallurgical methods. In addition, a variety of manufacturing technologies were examined and compared using existing research materials on flat iron axes. As a result of analyzing ten flat iron axes, which were excavated in the order that they were laid out in a row in one of the wooden coffin tombs at Ulsan Hadae, Tomb No. 44, it was possible to classify the flat iron axe manufacturing technology and system into three types: 'pure iron - shape processing', 'pure iron - shape processing - carburizing', and 'pure iron - shape processing - carburizing - decarburizing.' All of the flat iron axes were produced by forging, and most of them were made by beating the pure iron into their shapes. In particular, a number of the flat iron axes were reinforced through a carburizing process after shaping the iron. This appears as steel products forming the basis of the steel industry at the time were commonly used as an intermediary material or currency. On the other hand, it was commonly found in all samples that the hardening was not performed after shaping or carburizing. Since the microstructure of the flat iron axes made of pure iron contained a large number of impure inclusions and the result of analyzing the components of the non-metal inclusions showed characteristics of slag which contains a mixture of glass phase and wustite, it is possible that low-temperature reduction was used in the refining process.

Study on Leaching Behavior for Recovery of Ga Metal from LED Scraps (LED 공정스크랩으로부터 Ga 회수를 위한 침출 거동 연구)

  • Park, Kyung-Soo;Swain, Basudev;Kang, Lee Seung;Lee, Chan Gi;Uhm, Sunghyun;Hong, Hyun Seon;Shim, Jong-Gil;Park, Jeung-Jin
    • Applied Chemistry for Engineering
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    • v.25 no.4
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    • pp.414-417
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    • 2014
  • LED scraps consisting of highly crystalline GaN and their leaching behavior are comprehensively investigated for hydro-metallurgical recovery of rare metals. Highly stable GaN renders the leaching of the LED scraps extremely difficult in ordinary acidic and basic media. More favorable state can be obtained by way of high temperature solid-gas reaction of GaN-$Na_2CO_3$ powder mixture, ball-milled thoroughly at room temperature and subsequently oxidized under ambient air environment at $1000-1200^{\circ}C$ in a horizontal tube furnace, where GaN was effectively oxidized into gallium oxides. Stoichiometry analysis reveals that GaN is completely transformed into gallium oxides with Ga contents of ~73 wt%. Accordingly, the oxidized powder can be suitably leached to ~96% efficiency in a boiling 4 M HCl solution, experimentally confirming the feasibility of Ga recycling system development.

Concentration and separation of nickel from copper alloy dross using chelating regin (킬레이트 수지를 이용한 구리 합금 부산물에서의 니켈의 농축 및 분리)

  • Lee, Jung-Il;Kong, Man-Sik;Ryu, Jeong Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.2
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    • pp.114-118
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    • 2013
  • Separation/recovery of valuable metals such as nickel or tin from copper based alloys has recently attracted from the viewpoints of environmental protection and resource recycling. In this report, preliminary study on concentration and separation of nickel from copper based alloy dross using selective adsorption by chelate resin was performed. The chelate resin used in this study has absorbed copper ions more easily than nickel ions in the metal solution, which could allow the concentration/separation of the nickel from the copper base alloy solution. The final molar ratios of Ni and Cu ions in the two concentrated solutions were 70 and 99 % respectively after three-time flowing the solution through the chelate resin column.

Effect of Alloying Elements and Homogenization Treatment on Carbide Formation Behavior in M2 High Speed Steels (합금성분변화와 균질화처리에 따른 M2 고속도강의 탄화물 형성거동)

  • Ha, Tae Kwon;Yang, Eun Ig;Jung, Jae Young;Park, Shin Wha
    • Korean Journal of Metals and Materials
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    • v.48 no.7
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    • pp.589-597
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    • 2010
  • In the present study, the effect of variation in alloying elements on the carbide formation behavior during casting and homogenization treatment of M2 high speed steels was investigated. M2 high speed steels of various compositions were produced by vacuum induction melting. Contents of C, Cr, W, Mo, and V were varied from the basic composition of 0.8C, 0.3Si, 0.2Mn, 4.0Cr, 6.0W, 5.0Mo, and 2.0V in weight percent. Homogenization treatment at $1150^{\circ}C$ for 1.5 hr followed by furnace cooling was performed on the ingots. Area fraction and chemical compositions of eutectic carbide in as-cast and homogenized ingots were analyzed. Area fraction of eutectic carbide appeared to be higher in the ingots with higher contents of alloying elements the area fraction of eutectic carbide also appeared to be higher on the surface regions than in the center regions of ingots. As a result of the homogenization treatment, $M_2C$ carbide, which was the primary eutectic carbide in the as-cast ingots, decomposed into thermodynamically stable carbides, MC and $M_6C$. The latter carbide was found to be the main one after homogenization. Fine carbides uniformly distributed in the matrix was found to be MC type carbide and coarsened by homogenization.

Alkali Recovery by Electrodialysis Process: A Review (전기투석 공정에 의한 알칼리 회수: 총설)

  • Sarsenbek Assel;Rajkumar Patel
    • Membrane Journal
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    • v.33 no.3
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    • pp.87-93
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    • 2023
  • Electrodialysis (ED) is essential in separating ions through an ion exchange membrane. The disposal of brine generated from seawater desalination is a primary environmental concern, and its recycling through membrane separation technology is highly efficient. Alkali is produced by several chemical industries such as leather, electroplating, dyeing, and smelting, etc. A high concentration of alkali in the waste needs treatment before releasing into the environment as it is highly corrosive and has a chemical oxygen demand (COD) value. The concentration of calcium and magnesium is almost double in brine and is the perfect candidate for carbon dioxide adsorption, a major environmental pollutant. Sodium hydroxide is essential for the metal carbonation process which, is easily produced by the bipolar membrane electrodialysis process. Various strategies are available for its recovery, like reverse osmosis (RO), nanofiltration (NF), ultrafiltration (UF), and ED. This review discusses the ED process by ion exchange membrane for alkali recovery are discussed.