• Title/Summary/Keyword: 정밀나사

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Study on The Suggested Curve Fitting Algorithm for Bolt Clamping Force Measurement (볼트 체결력 측정을 위해 제안한 커브피팅 알고리즘에 관한 연구)

  • Lee, Ki-Won
    • Journal of Satellite, Information and Communications
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    • v.7 no.3
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    • pp.94-98
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    • 2012
  • In order to serve the exact torque clamping force, the torque measurement system use the curve fitting algorithm by the least square. The corrected least square curve fitting algorithm which suggested in this paper can surpport more exact clamping force for fastner in variable industry field using the torque. At first, This paper introduces mathematical modeling for curve fitting algorithm, and simulate it. As a result, the corrected least square algorithm have shown lower standard error value than that of the used algoritm with torque, and so this corrected least square algorithm prove high accuracy than nomal least square algorithm. The suggested algorithm will contribute to improvement of cost and safety on industry field with bolt clamping force for precision industry parts, electronics parts, aircraft, aerospace, etc.

A Study About Tool Wear Characteristic on Geometry of Tap (탭 형상에 따른 공구마모 특성에 관한 연구)

  • 최만성;윤홍기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.892-897
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    • 2000
  • In this study, tap wear was analyzed not only to predict the tap life time but also to propose an improved tap design. Because rake angle and thread relief of tap are the significant factors in geometry of tap, these two factors were picked as the experiment variables. The experiment was conducted with six types of tap which have 6$^{\circ}$ , 8$^{\circ}$ and 12$^{\circ}$ of rake angles with 0,08mm and 0.14 mm of thread relief. From the measured cutting force, it could be known that cutting torque was low at the large the rake thread relief and tool life was long as rake angle became large. Eventually, tool life is longest when rake angle is 12$^{\circ}$ and the with 0.08mm thread relief. Aand the width of crater wear and that of flank wear were measured when a tapping torque was 20 [$kg_f$-mm] . Most of the measured values were above the width of tool wear[$V_B$=O.O3m], which means that tool life is over.

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The Development of Micro NCT for Micro Blanking/Punching of Thin Plates (미세박판가공을 위한 마이크로 NCT 제작에 관한 연구)

  • 홍남표;신용승;최근형;김병희;장인배;김헌영;오수익
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1084-1087
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    • 1997
  • In this paper, we developed the micro NCT system for punching the thin plates, which is driven is driven by the standalone type microprocessor. In order to adjust the alignment between the punch and die in-situ punching procedures, the non-contact type laser sensor for measuring the burr and micro-driving system for punching die with using the differential screw are developed. The height of burr in four directions in the punched hole of test specimen are measured, and the measured data are transferred to the personal computer by RS232C serial communication technology. In the personal computer, by using the graphic user interface type monitoring program and data handling procedures which includes the filtering algorithms, the direction and length of movement of the die position is decided and these data are transferred back to the microprocessor. The microprocessor drives the micro positioning stage based on these data. Even if this method is not a perfect solution for the in-situ alignment in micro punching, but this alignment methodology is accomplished in the same stage just after the punching that we hope to solve the alignment problem in the punching system based on this technology.

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Measurement of 3D Shape of Fastener using Camera and Slit Laser (카메라와 슬릿 레이저를 이용한 나사 3D 형상 측정)

  • Kim, Jin Woo;Song, Tae Hun;Ha, Jong Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.537-542
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    • 2015
  • The measurement of 3D shape is important in inspecting the quality of product. In this paper, we present a 3D shape measurement system of fastener using a camera and a slit laser. Calibration structure with slits is used in the extrinsic calibration of the camera and laser. The pose of the camera and laser is computed under the same world coordinate system in the calibration structure. Reflection of laser light on the metal surface causes many difficulties in the robust detection of them on image. We overcome this difficulty by using color and dynamic programming. Motor stage is used to rotate the fastener to recover the whole 3D shape of the surface of it.

Design of a Multi-Step Warm Heading Process for Subminiature Screws (초소형 스크류 온간 다단 헤딩공정 연구)

  • Jang, Yeon Hui;Jeong, Jin Hwan;Jang, Myung Guen;Hong, Jae-Keun;Kim, Jong-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.83-87
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    • 2017
  • A multi-step warm forging process for subminiature screws is investigated. Due to the low formability of Titanium alloys, bit forming of Titanium screws is difficult by cold forging. In order to overcome this low formability of Titanium alloys, two candidate processes, i.e., multi-step forging and warm forging are introduced. First, a multi-step (two-step) forging process is investigated. The punch shape and stroke of forging during the first step is designed via various analyses. Finally, the bit formability is investigated at different forging temperatures. Analyses are carried out for two-step forging at various temperatures and the formability under these thermal conditions is compared.

Study of Cutting Characteristics in High Speed Synchronized Tapping (고속 동기 탭핑에서의 절삭 특성에 관한 연구)

  • 정용수;이돈진;김선호;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.304-307
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    • 2002
  • High speed machining was accomplished. through the technological advances which covers the whole field of mechanical industry. But tapping have many troubles because of its complicate cutting mechanism, for example. tool damage, chip elimination and synchronization between spindle rotation and feed motion. But High speed tapping is so important that it marches in step with the flow of the times and make improvement in the productivity. In this paper we analyze mechanism of high speed synchronized tapping with the signal of tapping torque and spindle speed obtained through the newly developed high speed tapping machine(NTT-30B). We made an experiment with this machine on condition of various speed from 1000rpm to 10000rpm. As one complete thread is performed through the whole chamfer cutting, cutting torque increases highly in chamfer cutting, but smoothly in full thread cutting functioning of the threads guide. And the size of cutting torque according to spindle speed(rpm) was not enough of a difference to be conspicuous.

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Constraint Analysis and Reduction of Over-Constraints for Tolerance Design of Assemblies - A Case Study of Ball Valve Design (조립체 공차설계를 위한 제약해석과 과잉제약 개선 - 볼밸브 설계 사례연구)

  • Park, Jun Il;Yim, Hyunjune
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.669-681
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    • 2016
  • Mechanical designers often make mistakes that result in unwanted over-constraints, causing difficulty in assembly operations and residual stress due to interference among parts. This study is concerned with detection and elimination of over-constraints. Screw theory is a general method that is used for constraint analysis of an assembly and motion analysis of a mechanism. Mechanical assemblies with plane-plane, pin-hole, and pin-slot constraint pairs are analyzed using screw theory to illustrate its utility. As a real-world problem, a ball valve design is analyzed using the same method, and several unwanted over-constraints are detected. Elimination measures are proposed. Nominal dimensions of some parts are adjusted, and dimensions and tolerances of the pins and holes are modified using the virtual condition boundary concept. The revised design is free of over-constraints. General procedure for applying screw theory to constraint analysis is established and demonstrated; it will contribute to improving quality of assembly designs.

Effect of connection type on the screw loosening of implant system (지대주와 고정체의 체결방법에 따른 임플란트의 풀림거동에 관한 연구)

  • Choi, Jae-Min;Chun, Heoung-Jae;Han, Chong-Hyeon;Lee, Soo-Hong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.486-491
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    • 2004
  • A comparative study on the implant screw loosening under the initial clamping force and cyclic loads was conducted. The experiments were performed to evaluate the screw loosening behavior of the internal and external implant systems. It was found that the screw loosening torques of implant systems were significantly affected by the way how the abutment and fixture were connected due to the difference in the load transfer mechanism between abutment and fixture.

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Development of the inspection system for injection molding core and mobile camera module parts (카메라 모듈 부품 및 금형 코어 측정 시스템 개발)

  • Shin, Bong-Cheol;Kim, Gun-Hee;Kim, Jae-Cheol;Cho, Meyong-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.1
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    • pp.12-18
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    • 2009
  • In this paper, for reducing the assembly torque of subminiature plastic barrel and base which are the essential parts of mobile phone camera module, the high-precision system for inspecting the screw shape of core, electrode and injection molding products was developed. For realization of inspection process, the inspection parameters for evaluating the manufacturing quality were selected and the measurement methods of selected parameters were developed. Finally, the inspection system which is possible to be applied to the field were fabricated.

Problems of Metallic Dental Instruments for Dental Use (치과에서 사용되는 금속치과기구의 임상적용시 문제)

  • 최한철
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2003.10a
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    • pp.15-15
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    • 2003
  • 치과재료에 사용되는 금속재료는 주로 스테인리스강, 타이타늄, Ni-Ti, Co-Cr등과 같은 특수합금이 주로 사용되고 있다. 이들 재료는 치과 보철물과 교정재료 및 충전재료로 주로 사용되고 있으며 그 외 치과에서 사용되는 기기나 기구에도 많이 활용되고 있다. 특히 치과 보철물을 사용하여 치료를 원하는 환자가 최근에 급격히 증가하면서 임플란트 고정체와 나사 등을 이용한 치료법의 연구와 개발이 필요하게 되어 세계적으로 연구와 투자가 활발히 진행되고 있다. 그러나 재료의 설계나 합금의 설계 및 제품의 설계상의 문제로 인하여 생체조직과 결합하는데 많은 문제점이 임상적으로 발생되고 있다. 즉 임플란트 표면의 생체적합성부여, 고정체와의 결합시 파절이나 풀림현상, 골에 고정체로 사용하는 나사의 강도와 내마모성문제 등이 개선되어야 할 문제점으로 남아있다. 또한 총의치에 사용되는 자석 어태치먼트의erosion-corrosion문제, 교정선의 탄성 과 마모저항문제 등은 앞으로 계속적인 연구를 행하여야할 과제로 남아있다. 또한 국소의치에서 사용되는 frame은 정밀주조법을 통하여 제조하며 주조상의 결함 등으로 인한 클라스프의 파절 문제점이 발생되고 있다. 따라서 본 연구에서는 치과재료로 사용되는 임플란트 고정체, 나사, 교정용 선등의 문제점을 고찰하고, 지금까지 이루어진 연구를 중심으로 최적의 개선 조건을 찾고자하였다. 최근첨단소재 및 금속재료를 사용하여 치과재료 합금을 설계할 수 있는 연구가 활발히 진행된다면 수입에 의존하고 있는 고가의 치과재료를 값이 싼 고성능의 제품으로 대체할 수 있는 효과가 클 것으로 생각된다.>$\rho$$\sub$0/=1.8 %. As t$\sub$Co/ increases, a transition from the regime of co-existence of superparamagnetic and ferromagnetic behaviors to ferromagnetic behavior was observed. Tunneling barrier called "decay length for tunneling" for the films having the thickness of Co layer from 1.4 to 1.6 nm was measured to be ranged from 0.004 to 0.021 ${\AA}$$\^$-1/.문에 기업간 관계를 연구하는 측면에서는 탐험적 연구성격이 강하다. 더 나아가 본 산업의 주된 연구가 질적이고 기업내부만을 연구했던 것에 비교하면 시초적이라고 할 수 있다. 또한 관계마케팅, CRM 등의 이론적 배경이 되고 있는 신뢰와 결속의 중요성이 재확인하는 결과도 의의라고 할 수 있다. 그리고 신뢰는 양사 간의 상호관계에서 조성될 수 있는 특성을 가진 반면, 결속은 계약관계 초기단계에서 성문화하고 규정화 할 수 있는 변수의 성격이 강하다고 할 수가 있다. 본 연구는 복잡한 기업간 관계를 지나치게 협력적 측면에서만 규명했기 때문에 많은 측면을 간과할 가능성이 있다. 또한 방법론적으로 일방향의 시각만을 고려했고, 횡단적 조사를 통하고 국내의 한 서비스제공업체와 관련이 있는 컨텐츠 공급파트너

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