• Aerospace Engineering and Technology
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• v.3 no.2
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• pp.208-216
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• 2004

Advanced overload protection module for full scale airframe structural test was developed by improving the existing overload protection module. When performing the full scale airframe structural test, overload can be applied to the test article due to unexpected situations such as system shutdown, test article failure, and deficiency of design strength. Therefore, the overload protection module is needed for protecting the test article in unexpected overload situations. In this paper, the function of the existing overload protection module was summarized for each component and the problems encountered when using it in structural test were analyzed in addition, the development of advanced overload protection module was described.

• Aerospace Engineering and Technology
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• v.6 no.2
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• pp.35-39
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• 2007

In this paper, we have presented structural analysis procedure and full scale test results for 4-seater canard airplane. Construction of the finite element model is critical path for the aircraft structural analysis and directly affects the structural integrity. The refinement of the finite element model should be determined depending on full scale test results. From the results of the structural analysis, 5 design limit loads test conditions and 11 design ultimate loads test conditions were selected. By the presented procedure, the structural integrity of 4-Seater Canard Airplane is successfully obtained.

• Aerospace Engineering and Technology
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• v.2 no.1
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• pp.29-34
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• 2003

Full-scale test facility is a huge system which is integrated by many subsystems. There are several critical elements in test facility system. Those elements may cause undesirably test article failure during testing. Therefore, test facility monitoring system which indicates the operating status of the critical elements is required for performing full-scale structural test. Selection of critical element and design of this monitoring system are explained in detail in this paper. The monitoring system developed are being applied to T-50 full-scale static test, will be expended for full-scale fatigue test in the near future.

• Aerospace Engineering and Technology
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• v.10 no.2
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• pp.146-153
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• 2011

Some methods of calculation of test load value from design load data were investigated which will be applied at strap installed full-scale airframe of composite aircraft. These methods were applied to left wing of KC-100 composite aircraft and the calculated test load values were compared with each others. Generally since test load values are differently calculated according to each aircraft type and position of straps, all calculation methods mentioned at this study need to be applied and compared to each aircraft. Finally the most appropriate method needs to be selected.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.42 no.1
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• pp.67-75
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• 2014

A full-scale static test for a composite structure small aircraft (KC-100) was conducted in the KARI. The test includes 15 full-scale test and 7 local test conditions. Test requirements with test schedule, test article with dummy structures, test load generation, test system, and equipment are introduced for the test. Test load data of the 1st test condition(U1) was analyzed to evaluate an accuracy of load control for the test. The analysis results show that load data obtained during test were within tolerance of Static Null Pacing Error(SNPE) and the error value of load control was 8.6N. The error of load controls for the full-scale static test using dozens of actuators was calculated by a method suggested by authors. Test data for all other test conditions is also shown in this paper. Finally, reactions measured from restraint system of the U1 test condition show that the reaction changes as load increment. The factors which may change the change of reactions for a full-scale static test are introduced in this study.

• Aerospace Engineering and Technology
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• v.11 no.1
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• pp.7-18
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• 2012

Full-scale static test was introduced for the KC-100 aircraft which is domestic civil aircraft to be certified for the first time. Test requirement, test frame, and important test stystems such as loading system, counterbalance system, restraint system and jacking system are explained in detail. Especially, the way to satisfy compliance for the installation of test article and loading system is introduced by using check sheets for the installations. 15 Full-scale and 7 local test conditions were successfully completed and the test data was obtained.

• Aerospace Engineering and Technology
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• v.2 no.2
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• pp.11-17
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• 2003

This paper present a method of meter-out flow control for overload protection valve in full-scale airframe test. Emergency stop, which results in dump state, can be happened during full-scale airframe test by several causes. Because servo valve can't control hydraulics actuator in the dump state, pressure in cylinder chamber may rise abruptly and overload can be acted to the test article. In this paper, the procedure and technology of orifice setting are investigated to protect the test article from unexpected loads by dump. The test results show that the presented methods decrease peak loads and improve unloading characteristics of hydraulic actuators in the dump state.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.43 no.9
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• pp.773-780
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• 2015

In this paper, the structural integrity for a cylindrical vehicle in subsonic environments is verified. In order to confirm static structural safety for the cylindrical vehicle in extreme maneuver condition, the structure analysis and full-scale static structure test are carried out. The commercial finite element codes, MSC. Patran/Nastran is used for numerical simulation. The full-scale static structure test equipment consists of the counterbalance system, loading system and data acquisition system. Besides, the dynamic characteristics for the cylindrical vehicle are reviewed by performing an impact hammer test.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.6
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• pp.117-125
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• 2004

This paper describes the test technique for the full-scale airframe durability test according to the military handbook(MIL-HDBK-1530) and ASIP(Aircraft Structure Integrity Program) to evaluate structural integrity and to obtain basic data for IPA(Initial Production Approval) of the Korean advanced trainer(T-50). This paper covers the full-scale airframe floating setup technique, the optimized test load simulation method, test rig design technique, test setup design and installation techniques, test safety device design and operation technique, and durability test results. As 1st life durability test was successfully performed, it was confirmed that this method is available in a full-scale airframe structural test.

• Aerospace Engineering and Technology
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• v.1 no.2
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• pp.32-44
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• 2002

This paper contains the information that describes the test fixture design and technology for full-scale airframe static test. Obtained technologies consist of determination of design load for test fixture, design technique for loading system, counterbalance system, positioning system of test article, test equipment and overload protection method. Full-scale airframe static test of advanced jet trainer was implemented using test fixture which are applied these technique.