• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.2
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• pp.103-114
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• 2001

During a compression molding process of Unidirectional Fiber Reinforced Plastic Composites, control of filling patterns in mold and distribution of fiber is needed to predict the effects of molding parameters on the flow characteristics. To obtain an excellent product and decide optimum molding conditions, it is important to know the relationship between molding conditions and viscosity. In this study, the anisotropic viscosity of the Unidirectional Fiber Reinforced Plastic Composites is measured by using the parallel plastometer. The model for flow state has been simulated by using the viscosity. The composites is treated as an incompressible New-tonian fluid. The effects of longitudinal/transverse viscosity ration A and slip parameter $\alpha$ on buldging phenomenon and mold filling patterns, are also discussed.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.6
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• pp.41-48
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• 2000

The Compression molding process is widely used in the automotive industry to produce parts that are large, thin, light-weight, strong and stiff. Compression molded parts are formed by squeezing a glass fiber reinforced polypropylene sheet, known a glass mat thermoplastic(GMT), between two heated cavity surfaces. In this study, the anisotropic viscosity of the Unidirectional Fiber-Reinforced Plastic Composites is measured using the parallel plastometer and the composites is treated as an incompressible Newtonian fluid. The effects of molding parameter and fiber contents ratio on longitudinal/transverse viscosity are also discussed.

• Journal of the Korean Society for Nondestructive Testing
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• v.23 no.5
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• pp.429-438
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• 2003

The effects of fiber orientation on acoustic emission(AE) characteristics have been studied for the unidirectional and satin-weave, continuous glass-fiber reinforced plastic(UD-GFRP and SW-GFRP) tensile specimens. Reflection and transmission optical microscopy was used for investigation of the damage zone of specimens. AE signals were classified as different types by using short time fourier transform(STFT) : AE signals with high intensity and high frequency band were due to fiber fracture, while weak AE signals with low frequency band were due to matrix and interfacial cracking. The feature in the rate of hit-events having high amplitudes showed a process of fiber breakages, which expressed the characteristic fracture processes of individual fiber-reinforced plastics with different fiber orientations and with different notching directions. As a consequence, the fracture behavior of the continuous GFRP could be monitored as nondestructive evaluation(NDE) through the AE technique.

• Composites Research
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• v.29 no.6
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• pp.321-327
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• 2016

In this study, tests and finite element analyses were performed regarding compression after impact strength for laminated composite structures of unidirectional carbon fiber reinforced plastic widely used in structural materials. Two lay-up sequences of composite laminates were selected as test specimens and four impact energy conditions were applied respectively. Impact and compressive strength tests were conducted in accordance with ASTM standards. Impact damages in test specimens were analyzed by using non-destructive inspection method of C-Scan, and compression after impact strengths were calculated with compressive test results. Progressive failure analysis method that can progressively simulate damages and fractures of fiber/matrix/lamina/laminate level was used for impact and compressive strength analyses. All analysis results including contact force, deflection, impact damages, compressive strengths, etc. were compared to test results, and the validity of analysis method was verified.

• Composites Research
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• v.12 no.5
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• pp.23-30
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• 1999

Fiber reinforced composite materials are widely used in automotive industry to produce parts that are large, thin, lightweight, strong and stiff. It is very important to know a charge shape in order to have good products in the compression molding. In particular, the product such as a bumper beam is composed of the random and unidirectional fiber mats. The characteristics of flow fronts such as a bulging phenomenon for random mat and unidirectional fiber mat and slip parameters are studied numerically. And the effects of viscosity ratio and stack type on mold filling parameters are also discussed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.23 no.7 s.166
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• pp.1075-1084
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• 1999

The family of unidirectional continuous fiber reinforced polymeric composites are currently used in automotive bumper beams and load floors. The material properties and mechanical characteristics of the compression molded parts are determined by the curing behavior, fiber orientation and formation of knit lines, which are in turn determined by the mold filling parameters. In this paper, a new model is presented which can be used to predict the 3-dimensional flow under consideration of the slip of mold-composites and anisotropic viscosity of composites during compression molding of unidirectional fiber reinforced thermoplastics for isothermal state. The composites is treated as an incompressible Newtonian fluid. The effects of longitudinal/transverse viscosity ratio A and slip parameter $\alpha$ on the buldging phenomenon and mold filling patterns are also discussed.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.50 no.5
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• pp.309-316
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• 2022

This paper presents nonlinear numerical analysis results which were compared with the tested tensile strengths of CFRP(Carbon Fiber Reinforced Plastic) laminates with 14 different stacking sequences. The composite laminate coupons were cured under an autoclave pressure using resin-impregnated unidirectional tapes. The nonlinearity of the matrix was considered for the analysis, which was obtained from lamina tests. The Hashin failure criteria and progressive failure analysis were used for the nonlinear finite element analysis. The comparison results show that the current approach is acceptable to predict the tensile strengths of the CFRP laminate coupons with various stacking sequences and no damage. However, it is not acceptable to predict the tensile strengths of the laminate specimens with a center hole.