• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2011.06a
• /
• pp.1153-1154
• /
• 2011

• Journal of the Society of Naval Architects of Korea
• /
• v.49 no.4
• /
• pp.304-311
• /
• 2012

One of the main features of Drillship or FPSO is a moonpool structure. The moonpool structures have various accuracy tolerances according to their functions and targets. This study is mainly interested in roundness of a circular moonpool structure in FPSO. Because this structure needs abrasion-resistance at which bearing of machine touches on inner wall of moonpool, we should do over-lay welding widely and deeply by using Inconel weld material. But a general over-lay can cause a severe distortion at ship block structure. If we can analyze the roundness by thermal distortion under Inconel over-lay, we can establish a special erection policy by the results. In this study, we designed stress-strain curve for strain-boundary condition analysis by an elasto-plastic material property. The results made us to decide an appropriate ship-block size and policy of crane manipulation will follow for its capacity. If a structure that needs over-lay is not large, solid elements also are not a bad choice for FEM modeling. Therefore we also developed a standard of using strain-boundary method that shell elements are used as over-lay on solid element modeling.

• Proceedings of the KSME Conference
• /
• 2007.05a
• /
• pp.244-249
• /
• 2007

In several locations of the pressurized water reactors, dissimilar metal welds using inconel welding wires are used to join the low alloy steel nozzles to stainless steel pipes. To evaluate the integrity and design the dissimilar welds, tensile and fracture properties variations are needed. In this study, dissimilar metal welds composed of SA508 Gr.3 LAS, inconel 82/182 weld, and TP316 stainless steel were prepared by gas tungsten arc welding and shielded metal arc welding technique. Microstructures were observed using optical and electron microscopes. Different tensile and fracture properties were observed depending on the specimen sampling position at room temperature and $320^{\circ}C,$ and that was discussed based on the microstructure characteristics. It was found that the strength at the bottom of weld was greater than at the top of the weld. Also, from the test data using small punch specimen, more detailed tensile property variations were evaluated.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.17 no.4
• /
• pp.1-8
• /
• 2018

In drilling Inconel 601, which is used for compressor cases in aircraft engines, a lot of cutting oil must be supplied. This prevents tools from wear and fracture due to the heat buildup resulting from the high-temperature resistance and toughness of this alloy. However, the cutting oil supply has compromised the machining environment. This has caused attention to shift to an environmentally friendly cutting fluid supply system called the Minimum Quantity Lubrication(MQL) system. The aim of this study was to find a more efficient drill processing method using MQL and to verify its performance. To that end, the properties of Inconel that make it difficult -to -drill were studied by a comparison with the drilling of SM45C. Specific factors (i.e., cutting force and tool wear) were examined in relation to the conditions in the MQL-based drilling system. Based on these results, a sealed cover and step feed were proposed as measures to increase the effectiveness of the MQL system. The efficiency of the proposed method was established.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.27 no.2
• /
• pp.87-93
• /
• 2015

Recently, the heat exchangers are requiring higher performance and reliability since they are being used under the operating condition of high temperature and pressure. To satisfy these requirements, we need special materials and bonding technology. This study presents a manufacturing technology for high temperature and high pressure micro channel heat exchanger using Inconel 617. The bonding performance for diffusion bonded heat exchanger was examined and analyzed. The analysis were conducted by measuring thermal and mechanical properties such as thermal diffusivity and tensile strength, and parametric studies about bonding temperature and pressing force were also carried out. The results provided insight for bonding evaluation and the bonding condition of $1200^{\circ}C$, and 50 tons was found to be suitable for this heat exchanger. From the results, we were able to establish the base technology for the manufacturing of Inconel 617 heat exchanger through the application of the diffusion bonding.

• Journal of Welding and Joining
• /
• v.17 no.1
• /
• pp.82-87
• /
• 1999

The basic remote sleeve repair-welding technology by the pulsed Nd:YAG laser for increasing the lifetime of the steam generator tube in a nuclear power plant has been developed. The relationship between the connection width and welding parameters have been investigated for the fundamental research to apply the sleeve-repair-welding technique to the nuclear industry. The Inconel 600 tube and Inconel 690 sleeve used for high temperature and high pressure service were welded as round lap welding by Nd:YAG laser. It was observed that the tensile shear strength, 340MPa of the welded specimen is equivalent to about 60% of that of the base metal (Inconel 600), 550MPa. The difference between the hardness of the base metal and that of the laser welds was about 10%. Ductile fracture was partly occurred in the weld but the cracking has not been observed. In spite of absence of the crack, the strength of welds was not sufficient in terms of the tensile shear strength.

• Proceedings of the KSME Conference
• /
• 2004.04a
• /
• pp.1154-1159
• /
• 2004

Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for Inconel 600 plates changing several process parameter such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between plate and plate, etc. The follow conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power . Welding characteristics of austienite Inconel 600 using a continuous wave Nd:YAG laser are experimentally investigated. This paper describes the weld ability of inconel 600 for machine structural use by Nd:YAG laser.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.18 no.2
• /
• pp.96-101
• /
• 2019

This paper presents a machinability evaluation of Inconel 718 material when using a new uniform-temperature indirect cooling method that incorporates constant-pressure liquid nitrogen (LN2). The flank wear of a TiAlN coated tool used with this indirect cooling system was much lower than that of the tool used with dry machining under all machining conditions. Also, the surface roughness resulting from machining with this indirect method was far less than that of a dry machined surface after the same cutting time. Reduced heat generation and uniform temperature in turning operations play important roles in tool life and surface quality.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.27 no.5
• /
• pp.426-431
• /
• 2007

When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material in real time. In this paper a realtime detection of the brazing defect of thin Inconel plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (23 kHz) ultrasonic transducer was used to infuse the welded Inconel plates with a short pulse of sound for 280 ms. The ultrasonic source has a maximum power of 2 kW. The surface temperature of the area under inspection is imaged by an infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the bound between the two faces of the Inconel plates near the defective brazing point and heated up highly, are observed. And the weak thermal signal is observed at the defect position of brazed plate also. Using the image processing technology such as background subtraction average and image enhancement using histogram equalization, the position of defective brazing regions in the thin Inconel plates can be located certainly.

• Proceedings of the Korean Nuclear Society Conference
• /
• 1996.11b
• /
• pp.690-696
• /
• 1996

본 논문에서는 칼리머 액체금속로의 노내 상부구조 하단부에 발생하는 열 스트라이핑을 해석할 수 있는 단순방법을 제안하였고 또한 인코넬 718 강으로 만든 라이너를 적용하여 노내 상부구조하부에 발생하는 열 스트라이핑 문제를 해소하거나 줄이기 위한 방안을 제시하였다. 해석의 결과 현재 예비설계된 칼리머 노내 상부구조 하단부는 스트라이핑 하중으로부터 건전함을 예측할 수 있었다.