• Title/Summary/Keyword: 인장경화

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이중열처리를 통한 Mg-Zn-Mn-Ag 합금계의 석출거동 및 기계적 특성

  • Baek, Ui-Hyeon;Lee, Byeong-Deok;Jang, Gyeong-Su;Han, Jeong-Hwan
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.47.1-47.1
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    • 2010
  • Mg합금은 모든 구조용 재료 중에서 비강도가 크며 가공성이 가장 우수하여 재료의 실제 적용시에 2차 가공비 측면에서 다른 경량재료에 비해 유리하다. 그래서 경량화를 필요로 하는 최근 산업체의 요구를 충족시킬 수 있는 재료이다. 그러나 마그네슘 합금의 적용이 매우 제한되는 이유는 결정구조가 hcp로서 냉간가공이 어렵고, 강화기구가 석출경화 및 고용강화로 제한되기 때문에 기계적 성질, 즉 강도와 연성이 모두 낮다. 특히 고온에서 기계적 성질이 급격히 저하되기 때문에 구조용 재료로써는 사용이 어렵다. 따라서, 본 연구에서는 고온에서 안정한 MgZn상과 항복강도를 향상시키는 Mg4Ag상의 석출을 보이는 Mg-Zn-Mn-Ag합금의 시효거동 및 미세조직 변화에 대해 검토하고자 하였다. 본 합금의 석출거동, 미세조직 및 경도 변화에 미치는 시효처리의 영향에 관한 연구를 수행하기 위해 Pandat Program을 이용해 열역학적 계산을 통한 상태도 해석 및 석출상을 예측 하였다. 계산된 결과는 DSC실험을 통해 비교 분석함으로써 신뢰성을 확보하였고 미세조직 및 석출상 분석을 위해 OM, SEM 그리고 XRD로 관찰하였다. 또한, 시효처리에 따른 기계적 특성을 분석하기 위해 상온 및 고온 인장시험을 하였고, 인장시험 후 파단면 분석을 통하여 재료의 파괴거동을 분석하였다.

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Synthesis and Properties of Polyester System Polyurethane without Solvent (무용제 반응에 의한 폴리에스테르계 폴리우레탄의 합성 및 특성)

  • Kwak Noh-Seok;Yang Yun-Kyu;Jeong Boo-Young;Hwang Taek-Sung
    • Polymer(Korea)
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    • v.29 no.4
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    • pp.344-349
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    • 2005
  • Polyurethanes(PUs) were synthesized by reaction of isophorone diisocyanate, acetylbutyl citrate, and 3 types of polycaprolactone diol. Their structures were confirmed by FT-IR and NMR spectrometer. And, their thermal and mechanical properties were measured by TGA ud UTM. The effective network chain lengths ($\bar{M}_c$), measured by compressive modulus apparatus, were about $8000\~24000$ g/mol. As crosslinking density and amount of hard segment increased, tensile strength increased and elongation decreased. As the crosslinking density of PUs increased, thermal property inproved. When the ratio of NCO/OH is 1.1, maximum crosslinking density was achieved.

Study on Plastic Fiber Coating Materials (플라스틱 직물 코팅재료에 관한 연구)

  • 김동학;김태완
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.1
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    • pp.42-46
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    • 2003
  • Liquid PVC, which is used widely as fiber coating, has brilliant non-luster effect, but it decreases flexibility of coated fiber surface. We used liquid silicone rubber in elastomer series as a coating material to alleviate this problem. We have conducted the former liquid PVC processing and used pressure of roller and preliminary hardening of processing. In this experiment, We measured 70 degree of hardness, 10.3 MPa of tensile strength and 200fs of tensile elongation of Liquid PVC-coated plastic fiber. We measured 40 degree of hardness, 5.1 MPa of tensile strength and 460% of tensile elongation of Liquid silicone PVC-coated plastic fiber. Therefore, Without the second process, Liquid silicone rubber coating increased non-luster effect and flexibility of plastic fiber surface more than Liquid PVC coating.

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The Squeeze Casting and Its Structure of Mg-Al-Zn Alloy (Mg-Al-Zn합금에 있어서의 용탕단조와 그 조직)

  • Choi, J.C.;Choi, Y.D.
    • Journal of Korea Foundry Society
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    • v.17 no.5
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    • pp.419-425
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    • 1997
  • 용탕단조방법에 의해 제조된 Mg-6Al-xZn(x=0, 1, 2)합금의 기계적 성질에 미치는 시효열처리의 영향을 조사한결과 아래와 같은 결론을 얻었다. (1) 주조조직을 관찰한 결과 미세한 수지상조직을 나타냈으며 초정${\alpha}$, 과포화 ${\alpha}$, ${\beta}$상 등 세가지 상으로 구성되어 있었다. (2) Mg-6Al-xZn합금은 시효경화성을 나타내었으며 Zn의 첨가량이 증가할수록 전시효구간에서 경도값이 높게 나타났다. (3) 시효조직을 관찰한 결과 $200^{\circ}C$의 시효시에는 불연속 석출물이 대부분 차지했으나 $240^{\circ}C$의 시효온도에서는 수지상 경계에서 시작되는 미세분산된 연속석출물이 대부분 이었다. (4) $240^{\circ}C$에서 시효열처리 한 시편은 연속석출물이 석출됨으로서 $200^{\circ}C$에서의 시효열처리된 시편에 비하여 과시효되는 경향이 작았다. (5) T6열처리 후 인장시험 결과 Zn 첨가량에 따라 강도가 증가하였는데 Mg-6Al-2Zn합금의 경우 인장강도는 248.4 MPa을 나타내었으며 Zn양에 따른 연신율의 감소는 나타나지 않았다.

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Experimental Study on Tensile Test Method of Pipe with Jig (파이프의 지그 삽입 인장시험법에 대한 실험적 연구)

  • Park, Jin-Gun;Song, Hyun-Jung;Jin, Da-Jeong;Kim, Ji-Hoon;Cho, Hae-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.28-33
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    • 2022
  • A pipe is a hollow, long-form part that is primarily used to transport fluids, such as liquids or gases. Pipes are used in a range of applications in different fields from mechanical purposes to architecture and electrical uses. Despite the significance owing to various usability of pipes, few studies have been conducted using the physical property test method. The tensile test is widely used as a method to check the physical properties of the pipe. The existing pipe tension test contains the possibility to cause errors, which are fractures outside the gauge distance and cross-sectional deformation of the pipe. In this study, a novel pipe tension test method using a jig is presented and pipes with various materials are tested. It is expected that the proposed method can reduce errors that occur in conventional pipes and also obtain more accurate values to enable more efficient testing.

Physical and Environmental Properties According to Borax Addition Ratios of Inorganic Filling Adhesive using Magnesia Silicate Phosphate (마그네시아 실리케이트 인산염을 활용한 무기충전 접착재의 붕사 첨가율에 따른 물리·환경적 특성)

  • Kim, Tae-Hyun;Shin, Jin-Hyun;Lee, Sang-So
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.141-147
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    • 2017
  • The purpose of this study is to develop an inorganic filling adhesive using MKP and borax based on Dead-burn magnesia and fly ash. First, basic experiments was conducted to derive the proper addition rate of MKP. And this experiment was carried out according to addition ratio of borax. The test items are measured for pot life, flexural strength, compressive strength, adhesive strength, tensile strength, ratio of temperature change, ratio of hardening shrinkage, radon gas and formaldehyde emission. As a result, the proper addition rate of phosphate was 35%. The pot time is about 10minutes, 15minutes and 25minutes according to addition rate of borax. The flexural strength and compressive strength were obtained at 12hours for minimum flexural strength of 8.0MPa and minimum compressive strength of 31.0MPa. The tensile strength was the least 4.1MPa, and the ratio of hardening shrinkage was maximum 2.4% and ratio of heat change was maximum - 0.3%, which satisfied all of the quality standards of 'KS F 4923' (epoxy resin for repairing concrete structures). Both Radon gas and formaldehyde emission was not detected.

Fabrication and mdchanical properties of $AC4A/SiC_p$ composites by mechanical alloying (기계적합금화에 의한 $AC4A/SiC_p$복합재료의 제조 및 기계적 특성)

  • Lee, Byung-Hun;Cho, Hyung-Jun;Lim, Young-Ho;Lee, Jun-Hee
    • Korean Journal of Materials Research
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    • v.4 no.6
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    • pp.651-661
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    • 1994
  • Utilizing Mechanical Alloy Process, that were obt,ained the results from investigated formation process of AC4A/$SiC_p$. composite material powders and mechanical properties of their extrusion materials. The obtained results are as follow conclusions. AC4A-lOwt.% $SiC_p$ powders which were mechanically alloyed at 150rpm for 420min have been obtained finely and uniformly rounded powder particals that were reached the steady state which was saturated micro hardness about tlv 230 in the range size of 1 0 ~ 2 0$\mu \textrm{m}$. EDAX analysis tests have been resulted in a little amount of I'e conrents increasing with MA times, the artifical aging of AC4A/S$SiC_p$ composite materials was obtained the hardness with solution treated at $525^{\circ}C$ for lOhrs the maximum value of Hv 230 with aging at. $170^{\circ}C$ for 1000min. The Intensity and width of X-ray diffraction pattern were decreasing and widening because of grain boundary refinement and heterogeneous strain during mechanical alloying. Tensile tests at room temperature were carried out the maximum value of 37 Kgf/$\mu \textrm{mm}^2$ with ext,rused materials, 27 Kgf/$\mu \textrm{mm}^2$ with heat treated them at $500^{\circ}C$.

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Mechanical Properties of Strain Hardening Cement-Based Composite (SHCC) with Recycled Materials (자원순환형 재료를 사용한 변형경화형 시멘트 복합체(SHCC)의 역학적 특성)

  • Kim, Sun-Woo;Cha, Jun-Ho;Kim, Yun-Yong;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.727-736
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    • 2010
  • This paper describes results of an preliminary study to produce strain hardening cement-based composites (SHCCs)with consideration of sustainability for infrastructure applications. The aims of this study are to evaluate the influence of recycled materials on the mechanical characteristics of SHCCs, such as compressive, four-point bending, and direct tensile behaviors, and to give basic data for constitutive model for analyzing and designing infra structures with SHCCs. In this study, silica sand, cement, and PVA fibers, were partially replaced with recycled sand, fly-ash, and FET fibers in the mixture of SHCCs, respectively. Test results indicated that fly-ash could improve both bending and direct tensile performance of SHCCs due to increasing chemical bond strength at the interface between PVA fibers and cement matrices. However, SHCCs replaced with PET fibers showed much lower performance in bending and direct tensile tests due to originally low mechanical properties of own fibers, although compressive behavior is similar to PVA2.0 specimen. Also, it was noted that the recycled sand would increase elastic modulus of SHCCs due to larger grain size compared to silica sand. Based on pre-set target value to maintain the performance of SHCCs, it was concluded that the replacement ratio below 20% of fly-ash or below 50% of recycled sands would be desirable for creating sustainable SHCCs.

Mechanical Performance Evaluation of RC Beams with FRP Hybrid Bars under Cyclic Loads (FRP 하이브리드 보강근을 가지는 RC보의 반복하중에 대한 역학적 성능 평가)

  • Hwang, Chul-Sung;Park, Jae-Sung;Park, Ki-Tae;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.1
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    • pp.9-14
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    • 2017
  • In the present work, a mechanical performances under cyclic loading in RC (Reinforced Concrete) beams with normal steel and FRPH (Fiber Reinforced Plastic Hybrid) bar are investigated. For the work, RC beam members with $200{\times}200{\times}2175mm$ of geometry and 24 Mpa of design strength are prepared, and 4-point-bending tests are performed for evaluation of cracking, yielding, and ultimate loads. Through static loading test, 48.9kN and 36.0 kN of yielding loads are measured for normal RC and FRPH beam, respectively. They have almost same ultimate load of 50.0 kN. Typical tension hardening behavior is observed in FRPH beam, which is caused by the behavior of FRPH bar with tension hardening. In cyclic loading conditions, FRPH beam has more smaller crack width and scattered crack pattern, and it shows more elastic recovery than normal RC beam. The energy dissipation ratio in FRPH beam is 0.83, which is greater than 0.62 in normal RC beam and it shows more effective resistance to cyclic loadings.

Evaluation of mechanical Characteristic according to the Filler Metal by GTA welding Process using 7075 Aluminum Alloy (알루미늄 합금 7075의 용가재에 따른 GTA용접공정의 기계적 특성 평가)

  • Son, Yeong-San;Lim, Byung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.4
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    • pp.521-526
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    • 2017
  • In the GTA welding process of Al 7075 alloy using different types of filler metals, the tensile test and micro-hardness test were conducted to evaluate the mechanical characteristics. Also, the radiographic test result showed that the weld met the criterion of level 1 in accordance with KS D 0242 for verifying the welding integrity and there were no welding defects. The tensile test result obtained using Al 7075 as a filler metal showed that the material was fractured in the weld zone. The tensile strengths of the materials using Al 7075 and ER 4043 as the filler metal were about 240MPa and 253MPa, their yield strengths were about 132MPa and 120MPa and their elongation percentages were 6.6% and 13%, respectively. The micro-hardness value of the deposited metal zone when using Al 7075 as the filler metal was Hv 132. However, the micro-hardness of the material using ER4043 as the filler metal was about 24% lower than that using Al 7075. When the chemical composition of the filler metal is the same as that of the material itself, fracture can occur in the deposited metal zone. Therefore, it is not desirable to use the same material as the filler metal for the welding of Al 7075 alloy. Moreover, the use of Al-Si based ER 4043 as a filler metal is more desirable than using the same material as a filler metal for welding Al 7075.