• Tunnel and Underground Space
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• v.32 no.6
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• pp.373-385
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• 2022

The drum cutter, which is used in the form of an attachment of a excavator, is very useful in that it can be used in connection with a excavator that can perform various tasks in the field. This study estimated the load and torque acting on the drum cutter attachment by measuring the hydraulic pressure and strain that appear during excavation on the exposed rock slope using the drum cutter installed in the excavator. Working conditions such as the operation angle between the boom and arm of the excavator were divided into eight working modes. And as a result of analyzing the variations in hydraulic pressure and action force according to the working mode, it was confirmed that the hydraulic pressure and flow rate can be driven without any problems within the range considered in the manufacturing specifications of the drum cutter. The average load and torque acting on the drum cutter were within the range of the manufacturing specifications, but the maximum load was up to four times the specification. Because sumping was not properly performed due to the high ground strength and the ground included discontinuous surfaces in some locations, no trend of load and torque was found depending on the angle between the boom and arm of the excavator. However, it is believed that this result can be used to determine the range of loads and torques that appear on the drum cutter when excavating a high-intensity rock.

• Proceedings of the KIEE Conference
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• 2008.04b
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• pp.19-21
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• 2008

현행 배전선로의 전주근가(1.2m 장방형)는 오거크레인을 이용한 건주공사 완료 후 전주근가 시공을 위한 별도의 인력 또는 백호우 장비가 추가로 투입피어 시공함으로써 인력으로는 공사시간이 장기간 소요되고 백호우장비로는 작업장 환경훼손과 시공원가 상승의 문제점이 있었다. 이러한 문제점을 해소하기 위하여 건주공사에 사용되는 오거크레인의 굴착 직경을 80cm까지 확장 가능한 '신축형 오거크레인용 유압식 확장기'와 원형 굴착공에 시공이 가능한 '아치형 전주근가'를 개발하고 이를 이용한 시공기술을 개발함으로써 동일장소에서 굴착작업이 수반되는 건주작업, 전주근가 매설작업을 가능하게 하여 장비활용성 증대, 작업장 환경개선, 공사기간 단축 및 시공원가 절감 등의 효과가 기대되는 기술을 개발하였다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.2
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• pp.207-212
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• 2011

A hydraulic breaker is an attachment installed at the end of excavator arm and is used for breaking. As per the authors' knowledge, there have been no research results on reducing the weight of the hydraulic breaker even though this weight reduction is very important for improving the performance of the excavator. In this study, we minimize the weight of the housing of the hydraulic breaker under normal operating conditions, while the maximum stress of the housing is lower than the allowable stress. A meta-model, which is generated by using the CAE results for the sampling design points determined by an orthogonal array, is used to solve the minimization problem. The weight of the housing according to the optimal design is found to be lower than the original weight by 4.8% while satisfying the constraint on the maximum stress.

• Journal of Drive and Control
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• v.18 no.2
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• pp.20-31
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• 2021

An excavator is a construction machine that can perform various tasks such as trenching, piping, excavating, slope cutting, grading, and rock demolishing. In the 2010s, unmanned construction equipment using ICT technology was continuously developed. In this paper, the path design process was studied to implement the output data of the decision stage, and the path design algorithm was developed. For example, the output data of the decision stage were terrain data around the excavator, excavator mechanism information, excavator hydraulic information, the position and posture of the bucket at key points, the speed of the desired bucket path, and the required excavation volume. The result of the path design was the movement of the hydraulic cylinder, boom arm, bucket, and bucket edge. The core functions of the path design algorithm are the function of avoiding impact during the excavation process, the function to calculate the excavation depth that satisfies the required excavation volume, and the function that allows the bucket to pass through the main points of the excavation process while maintaining the speed of the desired path. In particular, in the process of developing the last function, the node tracking method expressed in the path design table was newly developed. The path design algorithm was verified as this path design satisfied the JCMAS H02 requirement.

• Journal of the Korean Society of Mechanical Technology
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• v.20 no.6
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• pp.929-935
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• 2018

This paper develops a flow control block for a hydraulic system of a tunnel boring machine. The flow control block is a necessary component to ensure stability in the operation of the hydraulic system. In order to know the pressure distribution of the flow control block, the flow analysis was performed using the ANSYS-CFX. It was confirmed that the pressure and flow rate were normally supplied to the hydraulic system even if one of the four ports of the flow control block was not operated. In order to evaluate the structural stability of the flow control block, structural analysis was performed using the ANSYS WORKBENCH. As a result, the safety factor of the flow control block is 1.54 and the structural stability is secured.

• Journal of Drive and Control
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• v.18 no.4
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• pp.98-103
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• 2021

• Tunnel and Underground Space
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• v.18 no.6
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• pp.480-490
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• 2008

The drilling monitoring is a technique to assess rock mass properties by analyzing the mechanical quantities measured by drilling process. Since drilling survey can be conducted on real-time-basis for excavating blast holes or rockbolt holes, it may enables fast and quantitative prediction and evaluation of rock mass. Though a number of studies have been conducted on the drilling data, the selection of drilling parameters and numerical quantification of mechanical quantities or rock mass have not been well established yet. In this study, drilling tests were conducted with homogeneous rock specimen to identify drilling parameters and the relation of the drilling data. As a result, it is verified that above all drilling parameters, the percussion was the most important factor on the excavatability of hydraulic drilling.

• Journal of Drive and Control
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• v.17 no.2
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• pp.45-54
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• 2020

The IMV is a combination of four two-way valve systems which replace a conventional four-way spool valve to improve efficiency mostly in excavator hydraulics. As the environmental regulations for construction equipment have tightened, some overseas advanced companies have released commercial excavators in which the MCV is implemented with the IMVs. Development of the IMV type MCV relies on the control algorithm as well as the robust performance of proportional flow control valves. In this study, the IMV controller was designed and verified with experiments for the excavator working unit, which determines the IMV mode of operation and the extent of the valve opening in consideration of the load conditions on hydraulic actuators. First, the open-loop controller was designed with a joystick command vs. a PSV reference current map comprising several control parameters in to compensate for the different flow characteristics and non-linearities of two-way flow control valves. Second, the closed-loop controller was designed with the PI control fed by the actuator displacement and outputs actuator percent effort equivalent to the operator's joystick command. Finally, the performance of the IMV type MCV was verified with the trajectory control of position references derived from the energy consumption test standard. Experimental results showed the control performance of the IMV developed in this study, and suggest that future studies to be conducted to advance technical progress.

• Tunnel and Underground Space
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• v.31 no.6
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• pp.415-427
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• 2021

This technical report briefly introduced the rock cutting splitting method under development. This method is a method of excavating the rock by splitting the block after the rock cutting process. After designing the cutting geometry of the rock face, the chisel is press-fitted to remove the rock block. At this time, when the cutting block is properly designed, the tensile crack propagates smoothly at the bottom of the rock block. An analytical solution was devised to estimate the indentation force required for splitting rock blocks using fracture toughness mode 1 required for tensile crack growth. The impact force of the hydraulic breaker of the excavator was analyzed, and the grade of the excavator that can be constructed according to the rock block design geometry was analyzed.

• Journal of Drive and Control
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• v.19 no.2
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• pp.11-16
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• 2022

It is important to measure the excavator's work productivity that estimates the bucket's payloads on a process. If the bucket isn't filled at every working cycle, the excavator's operator has to drive the machine more to achieve his work quota. If bucket is filled over with the load, the other way around, the transferred object has to spread out on the workplace. That causes additional work to clean the site. This paper proposes a method that can estimate the bucket's payload to improve the excavator's work productivity. This method assumes that the excavator is a lumped mass system. And it uses a 3 points angle (boom link, arm link, swing) and 2 points pressure (boom cylinder's input port and output port) of measurable data. Depending on assumptions, the bucket's payload can be calculated by the payload's motion equation. And this suggested method can be verified by simple experiments.