• Journal of the Architectural Institute of Korea Structure & Construction
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• v.35 no.6
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• pp.139-146
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• 2019

The modular building system is a type of prefabricated construction method, and is an industrialized building system that transports, assembles, and completes a three-dimensional module manufactured in a factory to the site. The economics of a modular building system where 50 to 80% of the entire process takes place in a modular factory is dominated by productivity of the factory manufacturing process. Since the building of the module is finished by the combination of unit parts produced by each material, it is necessary to manage the process in each module unit. However, currently marketed process control programs do not reflect the features of these modular methods. In this paper, we introduce Modular Factory Design software(MFD 2019) that can make modular unit production plan which reflects production base(modular factory) and production target(application and number of modular units). In order to verify software compatibility and reliability, two production plans with different production methods were formulated and simulated.

• Journal of the Korea Institute of Building Construction
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• v.24 no.4
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• pp.425-436
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• 2024

Modular apartment houses are a relatively new approach to public housing in South Korea. While promising in terms of efficiency and potential cost benefits, initial occupancy and maintenance data highlight areas for improvement in quality control. Analysis of defects reported during occupancy and maintenance stages revealed a high prevalence of issues with wallpaper and flooring. This suggests a need for stricter quality control measures during the production and installation of these building components. Furthermore, maintenance data identified shortcomings in the waterproofing methods employed for roofs, as well as in the design and construction management of connections between the low-rise concrete frames and the modular units themselves, including balconies. These findings point towards the importance of meticulous design and rigorous construction management practices to ensure the long-term durability of these critical building elements. Finally, the research suggests that unifying responsibility for construction management by awarding contracts for both the frame and the modular units to a single company could improve overall quality control. This approach could potentially mitigate issues arising from divided responsibility and streamline communication channels. By addressing these quality control concerns, modular construction has the potential to become a more widely adopted and successful method for delivering public housing in South Korea.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2011.05b
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• pp.81-83
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• 2011

A modular house is a house that is assembled on-site from modularized units. As such units are manufactured in a factory, the construction period is reduced, resources are recycled, and quality is improved. However, the construction technique applied to conventional modular houses has not overcome certain structural restrictions, as it is currently used to build houses less than 4 stories in height, which means that it lacks economic feasibility. For this reason, this research aims to develop a scenario of a construction method for Korean modular housing that can be applied to urban-type housing higher than 12 stories. This research is expected to provide fundamental data necessary for the future development of a construction method for Korean modular housing.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2012.11a
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• pp.243-244
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• 2012

Recently, research has been actively conducted for getting interested in unit module housing. However, the domestic unit modular housing research in the early stages yet, so the major process for research is lacking. Explore all these reasons fit with domestic unit housing development this paper, focusing on the process of shipping cargo by truck, transport unit module was studied. The purpose of this paper is to present new ideas and derive the direction of the development of the equipment safely and effectively fixed to the unit module of the transport unit module that will be helpful in the development of the equipment required for the transport process of the next unit module.

• Journal of Korean Association for Spatial Structures
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• v.23 no.2
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• pp.45-52
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• 2023

Modular construction is an economical and efficient construction that reduces time and costs by manufacturing units in factories and constructing them on site. Currently, the demand for modular construction is increasing not only abroad but also domestically. As the demand for modular construction increases, a lot of development and research on connections between modular units are being conducted. Connections between modular units should be quick and simple to assemble when assembling units on site, and should be in a form that allows each unit to be connected regardless of direction. In addition, it must be able to exert sufficient strength against external loads. In this study, a connection between modular units using connecting steel plates and bolts was proposed, and the nonlinear behavior of the connection to external lateral force was analyzed through finite element analysis, and resistance performance was evaluated.

• Journal of the Korean housing association
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• v.27 no.6
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• pp.137-144
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• 2016

In modular architecture, manufacturing drawing which includes whole information for modular unit production is essential since works for modular unit have to be performed in manufacturing factory not construction field. Although the manufacturing drawing is important as known it is insufficient to utilize the manufacturing drawing in modular architecture project and this makes modular unit low-quality with re-work and work time delay. To prevent low-quality modular unit caused by insufficient manufacturing drawing, in this research firstly manufacturing drawing's current situation and error cases in manufacturing phase of past modular housing project were analyzed, and correlation between reduction of errors occurance frequency and improving manufacturing drawing was verified. Secondly manufacturing drawing improvement factors were deducted in interior, furniture, mechanical work phase which errors' occurance rate is high and the way of deducting manufacturing drawing lists and contents were suggested with light-weight work as an example in case of new type of errors occurance. A series of research process can contribute to good-quality modular unit by errors reduction. As a result of research, about half of errors occurance can be reduced with suggested manufacturing drawing improvement factors. And the manufacturing drawing process can contribute to modular production which have uniform quality.

• KIEAE Journal
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• v.13 no.6
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• pp.121-128
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• 2013

This study attempted to explore the MC design methods of modular construction using discontinuous double module grids and further, the design methods of walls. Modular construction is generally characterized with multiple units called modules with a module dimension of 3M(300mm) appearing in the form of double grids. The discontinuous double grids including correction values and gap values occurs inevitably in the modular construction where units are joined horizontally. Therefore, it is desirable to carry out the MC design taking into account these discontinuous double grids. In this study, the MC design was applied to the plane of wooden houses in modular construction, going through a process of setting the size of pillars and inside dimensions, of determining the dimension of discontinuous double grids that occur during the assembly of units, and of setting the dimension of outer walls in conjunction with the derived dimensions. The dimension of outer walls was applied differently depending on the range of regional use by analyzing the energy performance with the materials used. Consequently, the materials and components of factory-produced buildings can be used directly without processing, and the suitability of the outer wall design can be pre-determined by previewing the calculation of the cross-sectional configuration and heat transmission coefficients of outer walls in modular construction, allowing to be used as a decision-making tool of design.

• KIEAE Journal
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• v.12 no.6
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• pp.77-84
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• 2012

The current architectural design of unit modular has been based on 2D of CAD program, so unit modular character which needs unit information management, as a dried-member system, has no effect on design process. The purpose of this study is We have developed a suitable BIM design process, according to various works of construction, then tried to contribute to supply and activation of the urban-life-housing based on unit modular. The BIM modeling process based on unit modular has been in order of unit combination with preparing manual classification, and, it has been constructed, at construction site, from housing foundation to roof finish by Bottom-up method. At a manufacturing factory, it has been produced in order of 1) grouping materials and parts, 2) fabricating unit boxes, and 3) interference examination of unit boxes, and each order has been classified as housing structure, architecture, plumbing process separately. At a construction site, the fabrication has been done in order of, like as a real housing construction scenario, 1) RC foundation work 2) unit module job-site-fabrication work, 3) roof truss work, 4) plumbing and HVAC work, and 5) housing interior finish work. After modeling process, the interference examination on each work of construction has finally completed modeling. The Unit modular utilizing BIM modeling can make easy housing maintenance through systematic control with preparing manual of unit module information, and securing accurate and speedy construction information. And it will promote design credibility and create maximum effect of unit modular construction method, such as construction period reduction and upgrade of construction quality, etc., through the computer simulation as real as construction environment in cyber space, and with the interfering examination.