• Title/Summary/Keyword: 용접재료

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Strength and fracture toughness of reduced - activation ferritic steel (JLF-1) for fusion reactor application (핵융합로용 저방사화 철강재료(JLF-1)의 강도와 파괴인성)

  • Yun, Han-Gi;Kim, Dong-Hyeon;Lee, Sang-Pil;Park, Lee-Hyeon;Gong, Yu-Sik;Katoh, Y.;Kohyama, A.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.13-18
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    • 2003
  • Reduced activation ferritic steel, JLF-1 steel (Fe-9Cr-2W-V-Ta), is one of the promising candidate materials for fusion reactor applications. Fracture toughness ($J_IC$) and tensile tests were carried out at room temperature and elevated temperature ($400^{\circ}C$). Two types of CT specimen were prepared to examine the effect of rolling direction on the fracture toughness of JLF-1 steel. Four types of tensile specimen were also prepared to investigate the property by the rolling direction and welding. The Micro Vickers hardness was measured at various distances of a cross section of the TIG joints of JLF-1 steel according to the heating history of each position. Finally, the fracture surface was observed by scanning electron microscopy (SEM).

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The effect of welding parameters on the formation of discontinuities in the laser fusion zone between Fe-Co-W sintered segment and mild steel (Fe-Co-W 소결체와 탄소강의 레이저 용융부 결함형성에 미치는 공정변수의 영향)

  • Kim S. W.;Yoon B. H.;Jung W. G.;Lee C. H.
    • Laser Solutions
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    • v.7 no.3
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    • pp.25-36
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    • 2004
  • This study was performed to clarification of the formation of weld discontinuities in the dissimilar laser fusion zone. Welding parameters were beam power of 1300, 1430, 1560, and 1700 W and travel speed of 1, 1.3, and 1.7 m/min. Most cavities in the fusion zone were observed near the tip. Cavities in the fusion zone observed to be formed and grown from pores in the tip. More cavities were formed as the beam position moves to the tip side. Small cavities were decreased but large cavities were increased when the energy input increased. W content in the fusion zone was increased with heat input and as the beam position close to the tip. In the fusion zone, W content in the dendrite boundary was increased with heat input. Considering the propagation path and fracture morphology, cracks were solidification cracking, and were initiated and propagated along the dendrite boundaries. The formation of cracks might be related with the W rich ${\mu}$ phase which was formed in the grain boundaries and dendrite boundaries.

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Creep Life Prediction of Elevated Temperature Materials for Pressure Vessel by ISM (ISM에 의한 압력용기용 고온재료의 크리프 수명예측)

  • Kong, Y.S.;Kim, H.K.;Oh, S.K.;Lim, H.K.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.40-47
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    • 2002
  • In this paper, friction welding optimization for 1Cr0.5Mo-STS304 (${\phi}14\;mm$), AE applications for the weld quality evaluation and the applications of various life prediction methods such as LMP (Larson-Miller Parameter) and ISM (initial strain method) were investigated : The creep behaviors of those steels and the friction welded joints under static load were examined by ISM combined with LMP at 400, 500, 550 and $600^{\circ}C$, and the relationship between these two kinds of phenomena was studied. The real-time predicting equations of elevated-temperature creep life (rupture time) under any creep stress at any elevated-temperature could be developed by LMP and LMP-ISM. It was confirmed that the life prediction equations by LMP and LMP-ISM are effective only up to 102 h and can not be used for long times of 103-106 h, but by ISM it can be used for long times creep prediction of more than 104 h with most reliability.

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A Study for Structural Stabilities of Beams Built with TMC Fire Resistant Steels by Analytical Method at High Temperatures (해석적 방법에 의한 TMC 건축용 내화강재 적용 보부재의 고온 내력평가 연구)

  • Kwon, In-Kyu
    • Fire Science and Engineering
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    • v.31 no.6
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    • pp.60-66
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    • 2017
  • Steel framed building can be destroyed due to deteriation of structural stabilities in a fire. This leads a TMC Fire Resistant Steels and this study analyzed the structural stabilities such as a deflection and a reduction of maximum load capacity for the structural beams built with a TMC Fire Resistant Steel. In this study the structural stabilities were evaluated using a mechanical properties in high temperatures not only a heat transfer theory but a heat stress anlaysis with a statistically determinated beam and a statistially indeternated one. The results showed that a TMC Fire Resistant Steels demonstrated a little lower those of Fire Resistant Steels.

Effects of alloys and flow velocity on welded pipeline wall thinning in simulated secondary environment for nuclear power plants (원전 2차계통수 모사 환경에서 용접배관 감육 특성에 미치는 재료 및 유속의 영향)

  • Kim, Kyung Mo;Choeng, Yong-Moo;Lee, Eun Hee;Lee, Jong Yeon;Oh, Se-Beom;Kim, Dong-Jin
    • Corrosion Science and Technology
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    • v.15 no.5
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    • pp.245-252
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    • 2016
  • The pipelines and equipments are degraded by flow-accelerated corrosion (FAC), and a large-scale test facility was constructed for simulate the FAC phenomena in secondary coolant environment of PWR type nuclear power plants. Using this facility, FAC test was performed on weld pipe (carbon steel and low alloy steel) at the conditions of high velocity flow (> 10 m/s). Wall thickness was measured by high temperature ultrasonic monitoring systems (four-channel buffer rod type and waveguide type) during test period and room temperature manual ultrasonic method before and after test period. This work deals with the complex effects of flow velocity on the wall thinning in weld pipe and the test results showed that the higher flow velocity induced different increasement of wall thinning rate for the carbon steel and low alloy steel pipe.

용융물 냉각 및 간극 형성 실험(LAVA)연구

  • 강경호;김종환;조영로;김상백;김희동
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.10a
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    • pp.669-674
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    • 1997
  • LAVA(Lower-plenum Arrested Vessel Attack) 실험은 중대사고시 고온의 노심 용융물이 냉각수가 존재하는 원자로 용기 하부 반구내로 재배치되는 경우 노심 용융물과 하부반구의 열적 거동 모사와 노심용융물과 하부 반구 사이의 구조 분석 및 고화 후의 용융물형상에 대한 관측을 통하여 노심용융물의 자연 냉각 현상을 규명하고자 하는 실험 연구이다. 원자로 용기 하부 반구를 1/8로 선형 축소한 반구형 반응 용기 내부로 $Al_2$O$_3$/Fe Thermite 용융물을 주입하여 용융물과 하부 반구 사이의 구조 및 하부 반구의 열적 거동을 분석하는 실험을 2회 수행하였다. 각각 20, 40kg의 $Al_2$O$_3$/Fe Thermite 용융물을 주입시 킨 LAVA_PRE, LAVA-1 실험 결과 용융물 주입에 따른 하부 반구의 파손은 발생하지 않았으며, 유사한 실험조건에서 수행된 일본 ALPHA실험에 비해서는 하부 반구의 최대 온도가 500 K 이상 높게 측정되었고 냉각율 또한 현저히 낮게 나타났다. 이는 $Al_2$O$_3$/Fe Thermit 용융물중 과열상태의 Fe성분이 하부 반구와 용접되었기 때문으로 판단되며 보다 정확한 하부 반구의 열적거동을 모사하기 위하여 반구 시편에 대한 재료, 조직 검사를 수행하고 있다. 추후의 실험에서는 하부 반구 내외부의 압력 부하에 따른 반응 양상 및 Fe 용융물(금속용융물) 성분을 제거하고 순수한 $Al_2$O$_3$용융물(산화용융물) 만을 주입하여 용융물 성분에 따른 하부 반구의 열적거동을 분선 할 예정이다.

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Ceramic and stainless steel brazing by active filler metal (활성 용가재를 이용한 세라믹 및 스테인레스강의 접합)

  • 김원배;김숙환;권영각;장래웅;배석천
    • Journal of Welding and Joining
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    • v.9 no.4
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    • pp.17-27
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    • 1991
  • The direct brazing technology which could be used for the simplification of brazing process and the improvement of brazed joint quality was studied with $Al_2O_3$ and stainless steels. The brazing of $Al_2O_3$ to STS304 or STS430 was performed under different brazing conditions such as brazing filler metal, temperature, heating rate and brazing time. Microstructural observation and chemical analysis be SEM/EPAM were carried out to verify the quality of brazed joints. 4-point bending strength of brazed joints was also measured to find the optimal brazing conditions. The results showed that, in brazing of $Al_2O_3$, the mixed oxide layer resulted from the reaction between Ti in filler metal and oxide layer on the material surface to be brazed was found to be bery important for the joint quality. The width of oxide layer varied with the brazing conditions such as brazing time, heating rate and chemical composition of filler metals. The strength of brazed joints was more affected by the type of materials and their thermal properties than by brazing heat cycle.

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Creep Life Prediction by ISM of Elevated Temperature Materials for Pressure Vessel(II) (압력용기용 고온재료의 ISM에 의한 크리프 수명예측(II))

  • 공유식;김헌경;황성필;김일석;오세규
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.307-313
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    • 2001
  • In this Paper, friction welding optimization for 1Cr0.5Mo-STS304($\Phi$14mm), AE applications for the weld quality evaluation and the applications of various life prediction methods such as LMP(Larson-Miller Parameter) and ISM(initial strain method) were investigated : the creep behaviors of those steels and the friction welded joints under static load were examined by ISM combined with LMP at 400, 500, 550 and $600^{\circ}C$, and the relationship between these two kinds of phenomena was studied. The real-time predicting equations of elevated-temperature creep life(fracture time) under any creep stress at any elevated- temperature could be developed by LMP and LMP-ISM, It was confirmed that the life prediction equations by LMP and LMP-ISM are effective only up to 10$^2$hrs and can not be used for long times of 10$^3$-10$^{6}$ hrs, but by ISM it can be used for long times creep prediction of more than 10$^4$hrs with most reliability.

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Effect of Spew Fillet on Failure Strength Properties of Natural Fiber Reinforced Composites Including Adhesive Bonded Joints (접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 접착제 필릿의 영향)

  • Yoon Ho-Chel;Choi Jun-Yong;Kim Yong-Jig;Lim Jae-Kyoo
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.67-71
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    • 2005
  • This paper is concerned with a study on fracture strength of composites in an adhesive single lap joint. The tests were carried out on joint specimens made with hybrid stacked composites consisting of the polyester and bamboo natural fiber layer. The main objective of this work was to evaluate the fracture properties adjacent to adhesive bonded joint of natural fiber reinforced composite specimens. From the results, natural fiber reinforced composites have lower tensile strength than the original polyester. But tensile-shear strength of natural fiber reinforced composites with bamboo layer far from adhesive bond is as high as that of the original polyester adhesive bonded joints. Spew filet at the end of the overlap reduced the stress concentration at the bonded area. Spew fillet and position of bamboo natural fiber layer have a peat effect on the tensile-shear strength of natural fiber reinforced composites including adhesive bonded joints.

Evaluation of the Properties of Seawater Materials by Heat Treatment after TIG Welding (해수용 재료의 TIG용접후 열처리에 따른 특성 평가)

  • Bae, Dong-Su;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.5
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    • pp.517-523
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    • 2021
  • In this study, in the selection of materials for the elements of a small plant, those with high resistance to corrosion are selected and the material properties of coatings for corrosion prevention are evaluated. In addition, corrosion characteristics and material analysis were performed on the welded part, and the hardness characteristics of the welded part, heat-affected part, and the base metal were evaluated. In the case of the post-weld-heat-treated(PWHT) specimen, the corrosion resistance of STS 316 was lower than that of the specimen without the PWHT due to the formation of intergranular carbide. As a result of evaluating the distribution of the hardness of the weld before and after the PWHT, the hardness of the specimen after the PWHT increased by about 20 Hv. As a result of the corrosion test on the welded specimen, the weight loss tended to increase as the time increased. In the case of the PWHT specimen, the corrosion resistance tended to be significantly lower than that of the specimen without PWHT due to the formation of intergranular carbide.