• Title/Summary/Keyword: 용접선추적

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Seam Tracking System in a Laser Welding -Inductive & Laser vision sensor- (레이저 용접에서의 용접선 추적 장치)

  • 윤충섭;양상민;박희창;한유희
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.28-38
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    • 1994
  • 고속 연속용접시 필연적으로 발생하는 용접선의 오차를 감소하는 방법으로 용접선 추적을 하게 되는데, 본 연구에서는 근래에 상용화된 전자기식 방식과 레이저 시각 방식을 이용하여 용접시 발생할 수 있는 용접선의 형태에 대하여 용접선 추적을 실험하였다. 이 시험을 통하여 각각의 방식에는 고유의 특성을 가지고 있음을 알았다. 효율적인 용접 자동화 시스템을 구성하기 위하여, 용접하고자 하는 대상물 및 시스템에 대하여 적절한 센서의 선택이 선행되어져야 할 것이다. 본 연구실은 수행중인 레이저 용접 자동화 시스템 구성을 할 예정이다. 끝으로 위와 같은 용접선 추적장치는 전량을 수입에 의존하고 있는 실정이다. 보편적인 센서 시스템의 개발보다는 구축 하고자 하는 시스템에 알맞는 센서의 개발이 선행되어야 할 것으로 생각된다.

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A Study on the Seam tracking for container box manufacture (컨테이너 제작을 위한 용접선 추적에 관한 연구)

  • Pyo, Jong-Woo;An, Byong-Won;Eom, Han-Sung;Nam, Taek-Kun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • v.9 no.2
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    • pp.195-199
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    • 2005
  • Semi automatic welding method to use carriage for welding at large size block manufacture welding process of present shipbuilding industry is used much. Carriage is device that transfer welding torch in horizontal fillet weld here, but because it is no function that chase welding like robot welding method, use can be impossible in curved line welding, and simply use in straight line welding. Also, because it is no function that chase welding, though welding mistake corrects this happening often in straight line welding, much times and expense are cost. Added welding chase sensor and 80C196KC microcontroller that use strain gauge to carriage that is using present in paper that see hereupon and manufacture a private line model and container box model welding because developing system that can chase welding automatically straight line and curved line welding establishing and investigate about chase phenomenon.

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Study on the Seam Tracking by Using Fiber Sensor and X-Y Robot (Fiber Sensor와 X-Y Robot을 이용한 용접선 추적에 관한 연구)

  • 배철오;박영산;이성근;김윤식;안병원
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.1
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    • pp.144-149
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    • 2001
  • There are many types of seam tracking methods actually used in industrial spot. Lately, Non-contact sensor technics are mostly used because non-contact sensor has more advantage than contact sensor in many parts. This paper also concerned about fiber sensor a kind of non-contact sensor. X-Y robot and fiber sensor scan the seam tracking to be weld. After scanning, X-Y robot moves the first working point of being scanned and welding starts automatically. It makes an experiment on some types of Seam tracking like straight line tracking, leaned line tracking and curved line tracking to confirm how well the fibers sensor tracks the seam pass to be weld. And the seam pass that had been tracked was welded by inverter $CO_2$ voiding machine.

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Study on the Seam Tracking by Using Fiber Sensor and X-Y Robot (Fiber Sensor와 X-Y Robot을 이용한 용접선 추적에 관한 연구)

  • 배철오;이성근;김윤식;안병원;박영산
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.10a
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    • pp.558-561
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    • 2000
  • There are many types of seam tracking methods actually used in industrial spot. Lately, Non-contact sensor technics are mostly used because non-contact sensor has more advantage than contact sensor in many parts. This paper also concerned about fiber sensor a kind of non-contact sensor. X-Y robot and fiber sensor scan the seam tracking to be weld. After scanning, X-Y robot moves the first working point of being scanned and welding starts automatically. It makes an experiment on some types of Seam tracking like straight line tracking, leaned line tracking and curved line tracking to confirm how well the fibers sensor tracks the seam pass to be weld. And the seam pass that had been tracked was welded by inverter CO2 welding machine.

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A Study on the Contact Seam Tracking Sensor by Using Strain Gauges (스트레인 게이지를 이용한 접촉식 용접선 추적 센서에 관한 연구)

  • 안병원;배철오;김현수
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.7 no.5
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    • pp.1019-1025
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    • 2003
  • There are many kinds of seam trackers in the industrial welding field. We are proposed the contact seam tracking sensor applying strain gauges kind of contact sensor that mostly used in welding part now. For this seam tracking experiment, we made the strain gauges sensor by ourselves and tested how well the sensor tracks the seam. The experiment device consist of strain gauges sensor, amplifier circuit of strain gauges signal, saw wave generator, MOSFET power diving circuit and X-Y slide by moved DC motor. The tracking areas are X-Y planes(left, right, up and down) and the change of strain gauge resistance causes to move DC motor that connected to X-Y slide. As a result of experiment, we confirmed that the strain gauges sensor tracks a seam well, and X-Y slide DC motor was controlled by PWM control.

A Study on Development of Seam Tracker with Weaving Function (위빙기능을 가진 용접선 추적장치의 개발에 관한 연구)

  • Kim, Hyun-Soo
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.13 no.4
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    • pp.113-117
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    • 2007
  • The study was performed on the development of system in which the bead width can be controlled. In order to control the bead width, we designed the automatic seam tracking device by attaching the probe type strain gauge sensor, motor driving slide and encoder to check the moving distance, and interface card connected MCU(80Cl96KC) upside the speed controllable carriage. Seam tracking experiments were done by changing the bead width. We compared and analyzed the sampling data which were obtained by output voltage of strain gauge sensor and rotary encoder pulse every 50ms.

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A Study on the Automatic Seam Tracking of Triangular Wave Form (삼각파 형태의 용접선 자동추적에 관한 연구)

  • Bae Cherl-O;Kim Hyun-Su;Ahn Byong-Won
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.12 no.2 s.25
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    • pp.151-155
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    • 2006
  • In these days, welding is the most commonly used metallic connection technology and also is the fundamental production technology of the modem industrial, which is used in various areas of the industrial fields, such as shipbuilding, automobiles, airplanes and plant facilities. However welding process produces strong light, electric currents, and fume gases etc., and the welding automation is not so easy compared to the other works of manufacturing industries which produce the standardized products in large quantities. So it is difficult to weld and detect the all kinds of seams automatically by a specific sensor. In this paper the sensor applying strain gauges is used to detect the seams of triangular wave form. With the auto carriage having the sensor we proposed the experiment to weld and track the seam automatically.

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