• Title/Summary/Keyword: 용접력

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Optimum Balancing Using Ggenetic Algorithm (유전 알고리즘을 이용한 최적 평형잡이에 관한 연구)

  • 최원호;양보석;주호진;임동수;노철웅
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.04a
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    • pp.137-141
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    • 1995
  • 회전기계에서 발생하는 진동 원인 중 약 60% 이상이 불평형(unbalance)에 의한 진동이다. 불평형은 기계의 과도한 진동을 유발시킬 뿐 아니라 베어링의 수명 단축 및 소음을 발생시킨다. 따라서, 기게의 수명을 연장시키고, 기계의 성능을 향상시키며 부드럽고 진동이 없는 운전을 위하여 평형잡이(balancing)는 절대적으로 중요하다. 불평형은 축 중심선에 대하여 회전체의 질량 분포가 비대칭이기 때문에 발생하는데 그 원인으로는 부품 자체가 비대칭에서 오는 설계 또는 제도 오차, 주물의 기포 및 용접의 불균일 등에 의한 재질상의 결함, 그리고 부품조립시 형상누적공차 등에 의한 가공.조립오차 등이 있다. ISO의 정의에 따르면 평형잡이는 회전체의 질량 분포를 조사하고 필요하다면 저널의 진동과 베어링의 작용력들이 운전속도에 대응하는 주파수에서 특정한 한계내에 있도록 보증하게 하기 위한 조정을 하는 과정이다. 불평형 상태에 대한 조사도 평형잡이로 표현된다. 그러나 수정이 필요하다고 간주된다면 수행된다. 모든 회전체는 초기 불평형(initial unbalance)이라 불리는 임의의 불평형을 가지고 출발한다. 완벽하게 평형이 잡힌 회전체를 달성하는 것이 평형잡이 작업의 목적은 아니다. 임의의 잔류 불평형(residual unbalance)은 항상 허용된다. 경제적인 이유에서 회전체는 일반적으로 요구되는 적절한 허용치보다 더 이상 평형잡이를 하지 않는다. 현장에서 현장 평형잡이를 수행하게 될 경우, 가끔 계산된 수정질량이 매우 클 경우가 있다. 이때 기게의 조건상 큰 수정질량을 부착하기가 곤란한 경우가 자주 발생한다. 작은 수정질량으로 평형잡이를 할 수 있다면 기계의 안정성 면에서 매우 유리하다. 따라서 본 연구에서는 영향계수법(Influence Coefficient Method : ICM)의 기본 개념과 유전 알고리즘(Genetic Algorithm : GA)을 이용하여 회전기계의 안정성을 보장할 수 있는 허용진동 내에서의 최적 수정질량 계산법을 제시한다.

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The Properties for Structural Behavior of Beam-Column Joint Consisting of Composite Structure (혼합구조로 이루어진 보-기둥 접합부의 구조적 거동 특성)

  • Lee, Seung Jo;Park, Jung Min;Kim, Wha Jung
    • Journal of Korean Society of Steel Construction
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    • v.12 no.4 s.47
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    • pp.445-455
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    • 2000
  • This study proposed to beam-column joint model consisting of different type structural member to develop new structural system in the structural viewpoint as to a method to overcome various problem according to change of construction environment. This study promoted rigidity and capacity to stiffen reinforced concrete for steel structure end to increase rigidity of long spaned steel beam, and welt to steel flange to anchor U-shaped main bar of SRC structure end to easy stress flow between the different type structure. Through the series of experiments, proposed to possibility of this joint model, and investigated joint rigidity and capacity.

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Vibration Stability Analysis of Furnace System in Supercritical Boiler (초임계압 보일러 연소로의 진동안정성 평가기법 연구)

  • Kwon, Hyuk-Min;Cho, Chi-Hoon;Kim, Heui-Won;Joo, Won-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.13-15
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    • 2014
  • 최근 경제적인 연비와 효율적인 가동성, 배기가스 감소의 이유로 초임계압 보일러가 각광받고 있다. 하지만 보일러 연소로는 용접된 튜브로 구성되어 있기 때문에 연소 시 내부압력에 의해 발생되는 진동에 취약하여 이에 대한 진동안정성 평가가 필요하다. 본 논문에서는 CFD 기법을 기반으로 수행한 변동압력 해석과 단순화한 모델을 이용한 진동해석을 통하여 보일러 운전 시의 진동안정성 평가를 수행하였다. 변동압력해석은 정상상태 CFD 해석을 수행하고, 이를 이용한 음향모드 해석과 비정상상태 CFD 해석에서 변동압력을 추출하고, 음향모드 해석결과와 주파수 성분을 비교하여 검증하였으며 이를 진동해석 모델에 기진력으로 적용하여 보일러 연소로의 진동해석을 수행하였다. 진동해석 모델은 동특성을 고려한 등가물성치를 이용하여 연소로의 복잡한 구조를 단순화하였으며 buckstay 등의 방진구조를 구현하여 보일러의 진동안정성을 평가하는 기법을 정립하였다. 해석결과, 보일러 운전조건에서 비정상상태 CFD 해석을 통해 구한 변동압력과 진동해석을 통해 얻은 가속도 응답은 안정적 수준인 것으로 확인하였다. 이는 향후 유사한 보일러 안정성 평가에 적용이 가능하고, buckstay 등 보일러의 방진 구조 설계 및 평가에도 적용할 수 있음을 확인할 수 있었다.

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The characteristic of penetration on the 800Mpa class high-tensile steel using remote welding system by $CO_2$ laser ($CO_2$ 레이저 원격 용접시스템을 이용한 800Mpa급 고장력강의 용입특성)

  • Song, M.J.;Lee, Y.J.;Song, Y.C.;Jung, S.M.;Jung, B.H.;Lee, M.Y.
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2006.11a
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    • pp.17-20
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    • 2006
  • In the remote welding system using $CO_2$ laser, laser beam is rapidly deflected by moving mirrors of scanner system and has focusable distance over 1000mm from workpiece. From such arrangement, various advantages and disadvantages arise. Remote welding is a highly efficient laser process. As the mirrors of the scanner system allow positioning speeds exceeding 700m/s, it becomes possible to reduce the welding cycle time. On the other hand, as there no the provision of shielding gas which is normally required for beam powers exceeding 3kW, may become difficult task. Therefore, In this study, the influence of the various penetration of back bead by the different laser welding speed on the weld seam formation without shielding gas was investigated.

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The Development and Application of Sheet Metal Forming Technology (박판성형기술의 개발과 적용)

  • 박춘달;이장희;양동열;허훈;정동원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.147-162
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    • 1994
  • Generally, the forming process of sheet metal is very complex and difficult process because of many variables such as tool geometry, material properties and lubrication. In this view point, the numerical analysis of sheet metal forming process is very difficult. High speed computer is used to model complex sheet metal forming process on a reasonable time scale. The design and development of sheet metal parts in the automotive industry and the need for improved sheet forming process and reduced part development cost have led to the use of computer simulation in tool/die design of sheet metal pressing. HMC(Hyundai Mator Company) has invested to develop programs for analysis of sheet metal forming process with connection of Universities. As a result, several programs were developed. Recently, the commercial software, PAM-STAMP of ESI was installed and is being tried to application of it to the real automotive panels. This article reviews the ongoing activities on development and application of analytical modeling of sheet metal forming at HMC.

Distortion and transformation of high tensile strength steel plate of 50kg/mm$^{2}$grade due to line heating (50kg/mm$^{2}$급 고장력 강판의 선상가열에 따른 판상변형과 재질변화)

  • 정남호;최병길;박종은
    • Journal of Welding and Joining
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    • v.3 no.1
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    • pp.11-21
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    • 1985
  • The line heating is a thermoplastic working technique which is used in bending work of steel plate and in correcting the distortion of welded structure. This method is considerably effective when the water-cooling is followed. In this study, an investigation was accomplished to find the effects on the change of material properties when the line heating was applied on the high tensile steel plate of 50kg/mm^2$ grade. Some steel plates were heated to various temperatures and then cooled with water or in the air. In this study, the author measured the angular distortion continuously during line heating to find out the relation between the bending efficiency and heating or water-cooling temperature. Furthermore, its material properties were examined by the V-notch Charpy impact test, the microscope observation and the Vickers hardness test. As results, the followings were clarified. (1) The amount of angular distortion increases as the heating temperature or the water-cooling temperature rises. (2) When the steel plate is heated between 700.deg. C and 900.deg. C, and then is water-cooled over 700.deg. C, some brittle structure is observed. But if the temperature of water-cooling is below 700.deg. C, no brittle one is found. (3) When the steel plate is heated over 800.deg. C and is cooled in the air, there is no unfavrable effect.

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Ultimate Compressive Strength Analysis of TMCP High Tensile Steel Plates with HAZ Softening(2nd Report) (HAZ 연화부를 가진 TMCP형 고장력강판의 압축최종강도에 관한 연구 - 제 2 보)

  • 백점기;고재용
    • Journal of Welding and Joining
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    • v.9 no.2
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    • pp.44-50
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    • 1991
  • The use of high tensile steel plates is increasing in the fabrication of ship and offshore structures. The softening region which has lower yield stress than base metal is located to prevent cracking in the conventional high tensile steel. Also, thermo mechanical control process(TMCP) steel with low carbon equivalent has the softening region which occurs in the heat affected zone when high heat input weld is carried out. The softening region in the high tensile steel gives rise to serious effect on structural strength such as tensile strength, fatigue strength and ultimate strength. In order to make a reliable structural design using high tensile steel plates, the influence of the softening on plate strength should be evaluated in advance. In the previous paper, the authors discussed the ultimate compressive strength of 50HT steel square plates with softening region. In this paper, the ultimate compressive strength with varying the yield stress of softening region and the aspect ratio of the plate is investigated by using the elasto-plastic large deformation finite element method.

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The Influence of Stress Relieving on Microstructures and Mechanical Properties of Weld Metal in 60kg/mm2 Quenched and Tempered High Strength Steel (응력제거 열처리가 60kg/mm2급 조질 고장력강의 용접부 미세조직과 기계적 특성에 미치는 영향)

  • Kim, O.S.;Chung, I.S.;Park, K.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.3
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    • pp.144-151
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    • 1993
  • For the purpose of studying the influence of stress relieving on microstructures and mechanical properties of weld metal, manual arc welding, onepole and twopole submerged arc welding were accomplished on $60kg/mm^2$ quenched and tempered high strength steel. After stress relieving, a lot of carbides were precipitated, developed and subsequently coarsened at the grain boundaries and within matrix due tn multiple tempering effect in manual arc welding, resulting in deterioated toughness. Meanwhile pearlite and cementite films were spheroidized and shortened in submerged arc welding, resulting in improved considerable toughness. It was observed that main effect of stress relieving was to reduce solut supersaturation by nucleation and growth of carbide precipitates, and stress relieving led to some reduction in the yield and tensile strenath but did not significantly affect elongation.

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The Experimental Study on Load Transfer Mechanisms in Non-slip Device of Steel Pipe Pile Cap (강관말뚝 머리결합부의 미끄럼 방지턱에 관한 하중전달 메카니즘 연구)

  • Kim, Young-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.8 no.1
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    • pp.221-229
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    • 2004
  • In Recent experimental research results of connection method between steel pipe pile and concrete footing are provided based on various experimental observations. It gives a shedding light toward developing better connection method for steel pipe pile at the field application. In this study, the newly developed method is tested for compressive, pull put and combination load including moment with carefully designed monitoring system. The measured data show that new method have at least equivalent or better load resistant capacities compared with those of specified method in Korea Road Design Specification. It is also tried to define and investigate the load transfer mechanism for new method.

Effect of Tool Shape and Insertion Depth on Joining Properties in Friction Stir Spot Welding of Aluminum Alloy/high-strength Steel Sheets (알루미늄 합금/고장력 강판 겹치기 마찰교반점용접에서 공구 형상과 삽입 깊이에 따른 접합 특성)

  • Su-Ho An;Young-Keun Jeong
    • Journal of Powder Materials
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    • v.31 no.1
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    • pp.37-42
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    • 2024
  • Friction stir spot welding (FSSW) is a solid-state joining process and a rapidly growing dissimilar material welding technology for joining metallic alloys in the automotive industry. Welding tool shape and process conditions must be appropriately controlled to obtain high bonding characteristics. In this study, FSSW is performed on dissimilar materials AA5052-H32 aluminum alloy sheet and SPRC440 steel sheet, and the influence of the shape of joining tool and tool insertion depth during joining is investigated. A new intermetallic compound is produced at the aluminum and steel sheets joint. When the insertion depth of the tool is insufficient, the intermetallic compound between the two sheets did not form uniformly. As the insertion depth increased, the intermetallic compound layer become uniform and continuous. The joint specimen shows higher values of tensile shear load as the diameter and insertion depth of the tool increase. This shows that the uniform formation of the intermetallic compound strengthens the bonding force between the joining specimens and increases the tensile shear load.