• Title/Summary/Keyword: 열 응력 및 열변형

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Transient Temperature Distribution, Thermal Stresses and Strains in a Composite Cylinder with a Concentric Hole (동심형(同心形) 구멍을 가진 복합(複合)실린더의 과도적(過渡的) 온도분포(溫度分布), 열응력(熱應力) 및 열변형도(熱變形度)의 해석(解析))

  • Eui-Jin,Jun;Hyo-Chul,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.11 no.1
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    • pp.35-44
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    • 1974
  • 열박음(shrink fitting)으로 인(因)한 동심형(同心形) 구멍을 가진 복합(複合)실린더의 과도적(過渡的) 온도분포(溫度分布), 열응력(熱應力) 및 열변형도(熱變形度)를 이론해석(理論解析)하였다. 온도분포해석(溫度分布解析)에서 외부(外部) 실린더는 균일온도(均一溫度)로 가열(加熱)되어, 실온(室溫)의 내부(內部) 실린더와 접촉면(接觸面)에서 일어나는 열전도(熱傳導)에 의(依)하여 냉각(冷却)되고, 외부(外部) 표면(表面)은 대기중(大氣中)에 노출(露出)된 상태(狀態)로 취급(取扱)하였다. 열응력(熱應力)은 평면변형도조건(平面變形度條件)을 만족(滿足)하는 것으로 생각하였으며, 물성(物性)은 온도(溫度)에 무관(無關)한 상수(常數)로 취급(取扱)하였다. 온도분포(溫度分布)는 열전도문제(熱傳導問題)만을 고려(考慮)함으로서도 유효(有效)한 해(解)를 얻을 수 있으며 열응력(熱應力)은 접촉면(接觸面)에서부터 형성(形成)되며, 반경방향응력(半徑方向應力)은 시간(時間)이 경과(經過)함에 따라 압축응력(壓縮應力)이 증가(增加)하여 접촉면(接觸面)에서 최대치(最大値)를 갖고, 원주방향응력(圓周方向應力)은 접촉면(接觸面)에서 초기(初期)부터 거의 최종상태(最終狀態)와 같은 크기를 갖음을 알 수 있다. 균일온도분포(均一溫度分布)가 이루어지면 열응력(熱應力)의 형성(形成)은 완료(完了)되게 되며, 이때의 열응력(熱應力)의 크기와 분포경향(分布傾向)은 평면응력조건(平面應力條件)을 사용(使用)하였다는 사실(事實)을 고려(考慮)하면 $Lam\acute{e}$의 이론해(理論解)와 일치(一致)함을 알 수 있었다.

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A Study on Convergence Contact Behavior of Friction Heat and Pad on Disk Brake (디스크 브레이크에서 마찰열과 패드에 작용하는 융합 접촉거동에 관한 연구)

  • Han, Seung-Chul;Lee, Bong-Gu
    • Journal of the Korea Convergence Society
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    • v.9 no.1
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    • pp.283-289
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    • 2018
  • In automotive disc brake systems, frictional heat is not uniformly dispersed for reasons such as heat flux and thermal deformation. The thermoelastic deformation due to the frictional heat affects the contact pressure distribution and the contact load may be concentrated on the contact portion on the the disc brake surface, resulting in thermoelastic instability. In this study, thermal analysis and thermal deformation analysis considering the contact between disk and pad occurred during braking through 3D axial symmetry model with reference to the experimental equation and Kao's analysis method of contact pressure of disk and pad. ANSYS is used to analyze the thermal and elastic instability problems occurring at the contact surface between the disk and the pad, considering both the thermal and mechanical loads. A 3D axisymmetric model with direct contact between the disk and the pad was constructed to more accurately observe the thermal behavior of the disk by observing the frictional surface temperature, thermal deformation and contact thermal stress of the disk.

연속주조과정에서의 열유동 및 열응력 해석 기술 개발

  • 조성수;신돈수;김병조;은일상;하성규
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.12-12
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    • 1999
  • 온도에 따라 물성치가 변화하는 재료의 열응력 예측은 연속주조공정에 의한 제품 생산에서 중요하다. 연속주조공정에서 금속이 급속히 냉각됨으로 인하여 응력이 크게 발생될 뿐만 아니라 금속 내부에 크랙이 발생될 수 있으며, 이는 최종제품의 품질에 영향을 미칠 수 있다. 따라서 연속주조공정에서 양호한 주조제품을 얻기 위해서는 냉각조건 등과 같은, 주조시 수반되는 여러가지 주조결함의 원인을 제어해 주어야한다. 주조결함에는 주물 주입에 기인하는 결함과 주입 완료 후 응고과정에서 주물의 수축으로 기인하는 결함이 있다. 공기 및 가스의 포집, 개재물의 혼입 등이 전자에 속하며, 응고층 내부의 온도차, 응고수축(solidification shrinkage), 응력변형 등으로 인한 주물변형 및 표면결함 등이 후자에 속한다. 주물의 응고시에 고상화된 영역에서의 온도구배와 시간에 따른 온도변화는 금속내부에서의 열변형으로 인한 열응력을 발생시키고, 이것은 잔류응력이나 크랙 등과 같은 최종제품의 결함의 원인이 될 수 있다.

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Analysis of Thermal Stress and Deformation of Casting Roll in Twin Roll Strip Casting Process (쌍롤형 박판주조공정에서 주조 롤의 열응력 및 열변형 해석)

  • Park, Cheol-Min;Kim, Wan-Su;Park, Gyeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1943-1951
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    • 2002
  • The casting roll design is one of the most important requirements in twin roll strip casting process. Coupled analyses of heat transfer and deformation for the cast roll are carried out by use of the finite element program MARC to examine the thermal stress and deformation. The effects of several factors on thermal stress and deformation are also investigated. The amount of thermal stress increases when the ni thickness increases and when the casting speed and the copper sleeve thickness decrease.

An experimental study on the thermal stress and deformation of the scroll compressor (스크롤 압축기의 열응력 및 열변형에 관한 실험적 연구)

  • 홍정표;구인회;박진무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.502-506
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    • 2000
  • In this study, an experimental method measuring the scroll under the temperature distribution similar to the operating condition is proposed and the results are presented. Direct measurement of the actual thermal stress is very difficult because of the rapid and complex motion of the orbiting scroll. Therefore, the experimental condition is provided on the stationary scroll heated in the electric furnace and, then, the mechanical stress and the effects of refrigerant are excluded from the resulting measurement. The experimental results are compared with these of FEM, both showing good agreement.

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Thermal Deformation Measurement of Notched Structure Using Global-local Multi-DIC System (전역-국부 다중 DIC 시스템을 이용한 노치 구조물의 열변형 계측)

  • Xin, Ruihai;Doan, Nguyen Vu;Goo, Nam Seo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.8
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    • pp.617-626
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    • 2021
  • During supersonic flight of vehicles, the thermal behavior of structures under high-temperature environment is important for thermal-structural design. In this study, full-field thermal deformation and stress concentration of the notched structure was performed using global-local multi-digital image correlation (multi-DIC) systems. This techniques were developed and implemented by multi-DIC systems consists of 2D DIC system and 3D DIC system. The specimen was heated in a heating chamber to achieve the thermal expansion behavior. Then the images of structure's deformation and stress concentration at various temperature were recorded and analyzed by multi-DIC system. Afterward, full-field thermal deformation of the notched structure was determined with DIC technique and stress concentration at the notched structure was calculated by further processing. Finite element analysis of the notched structure is performed in ABAQUSTM and the results of the experiments show good agreement with those obtained from simulation. The results achieved in this study show the efficiency of the muilti-DIC method in thermal deformation as well as stress concentration of notched structure.

Analysis on the Thermal Deformation of Flip-chip Bump Layer by the IMC's Implication (IMC의 영향에 따른 Flip-Chip Bump Layer의 열변형 해석)

  • Lee, Tae Kyoung;Kim, Dong Min;Jun, Ho In;Huh, Seok-Hwan;Jeong, Myung Young
    • Journal of the Microelectronics and Packaging Society
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    • v.19 no.3
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    • pp.49-56
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    • 2012
  • Recently, by the trends of electronic package to be smaller, thinner and more integrative, fine bump is required. but It can result in the electrical short by reduced cross-section of UBM and diameter of bump. Especially, the formation of IMCs and KV can have a significant affects about electrical and mechanical properties. In this paper, we analyzed the thermal deformation of flip-chip bump by using FEM. Through Thermal Cycling Test (TCT) of flip-chip package, We analyzed the properties of the thermal deformation. and We confirmed that the thermal deformation of the bump can have a significant impact on the driving system. So we selected IMCs thickness and bump diameter as variable which is expected to have implications for characteristics of thermal deformation. and we performed analysis of temperature, thermal stress and thermal deformation. Then we investigated the cause of the IMC's effects.

A Study on Structural-Thermal-Optical Performance through Laser Heat Source Profile Modeling Using Beer-Lambert's Law and Thermal Deformation Analysis of the Mirror for Laser Weapon System (Beer-Lambert 법칙을 적용한 레이저 열원 프로파일 모델링 및 레이저무기용 반사경의 열변형 해석을 통한 구조-열-광학 성능 연구)

  • Hong Dae Gi
    • Journal of Aerospace System Engineering
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    • v.17 no.4
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    • pp.18-27
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    • 2023
  • In this paper, the structural-thermal-optical performance analysis of the mirror was performed by setting the laser heat source as the boundary condition of the thermal analysis. For the laser heat source model, the Beer-Lambert model considering semi-transparent optical material based on Gaussian beam was selected as the boundary condition, and the mechanical part was not considered, to analyze the performance of only the mirror. As a result of the thermal analysis, thermal stress and thermal deformation data due to temperature change on the surface of the mirror were obtained. The displacement data of the surface due to thermal deformation was fitted to a Zernike polynomial to calculate the optical performance, through which the performance of the mirror when a high-energy laser was incident on the mirror could be predicted.

A Convergent Investigation on the thermal and stress analyses of CPU Cooler (CPU 쿨러의 열 및 응력 해석에 관한 융합 연구)

  • Choi, Kye-Kwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.8
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    • pp.153-158
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    • 2020
  • In this study, the thermal and stress analyses were performed by applying a temperature condition of 100℃ at CPU cooler model. The value of heat flux value is shown to be the most at the lower rod area. The upper part becomes, the smaller the heat flow rate. The highest temperature is shown at the bottom of the CPU cooler model. Overall, the upper part becomes, the smaller the temperature becomes. Based on the temperature analysis, the thermal deformation caused by expansion, the deformation becomes smaller as the upper part of the overlapping plates. The great deformation happens at the bent area of the small rod as the lower part of model and the least deformation is shown at the lowest floor of model. In addition, the maximum thermal stress of 570.63 MPa happens at the floor below model. The stress is shown to decrease as the upper part of the overlapping plates becomes. But the stress is shown to increase somewhat at the middle part of model. By applying the study result on the thermal and stress analyses of CPU cooler, this study is seen to be suitable for the aesthetic convergence.

Thermal Deformation Analysis of L-shaped Composite During Cure Process by Viscoelastic Model (점탄성을 고려한 L-형상 복합재료 성형시 열변형 해석)

  • Seong, Dong-Yun;Kim, Wie-Dae
    • Composites Research
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    • v.33 no.4
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    • pp.220-227
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    • 2020
  • When curing the composite, the fibers have little thermal deformation, but the resin changes its properties with time and temperature, which leads to residual stress in the product. Residual stress is caused by the difference in the coefficient of thermal expansion of the fibers and resin during the curing process and the chemical shrinkage of the resin. This difference causes thermal deformation such as spring-in and warpage. Thermal deformation of composite structure is important issue on quality of product, and it should be considered in manufacturing process. In this study, a subroutine was developed to predict thermal deformation by applying 3-D viscoelastic model. The finite element analysis was verified by comparing the results of the plate analysis of the 2-D viscoelastic model. Spring-in of L-shaped structure was predicted and analyzed by applying the 3-D viscoelastic model.