• Title/Summary/Keyword: 열회수 열교환기

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An Analysis of the Application Technology of Heat Recovery System from Dyeing Wastewater (염색폐수 열회시스템 적용기술 분석)

  • 장기창;박성룡;이상남;라호상;박준택;함성원;박영태
    • Journal of Energy Engineering
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    • v.10 no.3
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    • pp.195-205
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    • 2001
  • A great deal of energy is necessary with emission of lots of wastewater in dyeing and finishing process, but heat recovery from wastewater is not introduced since is technology is not developed yet. In order to obtain the method utilizing hot water produced by heat source, that is, dyeing wastewater it was investigated the characteristics of dyeing and finishing process and energy basic unit. Energy basic unit of polyester/cotton (T/C), polyester/rayon (T/R) and polyester dyeing process are higher than that of the other process. The average quantity of wastewater for each dyeing company is 20,470 ton/month, the average temperature of wastewater is about 41$^{\circ}C$. Because the SS solution of wastewater in polyester dyeing process is lower than that of the other process, the effect of corrosion in heat recovery system is low. Since the energy price for 1000 kcal produced by vapor compression heat pump is presumed to be 22.50 won, it is found to be very economic heat recovery system, and its payback is 2.09 years for the factory with LNG boiler.

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A study on the flow induced vibration on a heat exchanger circular cylinder (열교환 단일 원관의 유동 유발 진동 특성에 관한 연구)

  • Ha, Ji Soo;Lee, Boo Youn;Shim, Sung Hun
    • Journal of Energy Engineering
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    • v.24 no.3
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    • pp.109-114
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    • 2015
  • Heat exchanger tube array in a heat recovery steam generator is exposed to the hot exhaust gas flow and it could cause the flow induced vibration, which could damage the heat exchanger tube array. It is needed for the structural safe operation of the heat exchanger to establish the characteristics of flow induced vibration in the tube array. The researches for the flow induced vibration of typical heat exchangers have been conducted and the nondimensional PSD(Power Spectral Density) function with the Strouhal number, fD/U, had been derived by experimental method. The present study examined the results of the previous experimental researches for the nondimensional PSD characteristics by CFD analysis and the basis for the application of flow induced vibration to the heat recovery steam generator tube array would be prepared from the present CFD analysis. For the previous mentioned purpose, the present CFD analysis introduced a single circular cylinder and calculated with the unsteady laminar flow over the cylinder. The characteristics of vortex shedding and lift fluctuation over the cylinder was investigated. The derived nondimensional PSD was compared with the results of the previous experimental researches and the characteristics of lift PSD over a single circular cylinder was established from the present CFD study.

Study on the Performance of the Separate type Heat Pipe Using the Parallel Flow type Heat Exchanger (평행류형 열교환기를 이용한 분리형 히트파이프의 성능에 관한 연구)

  • Jeon, Sung-Taek;Cho, Jin-Pyo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.8
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    • pp.5045-5050
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    • 2015
  • As modern houses are constructed with high-density and high-insulation, there is benefit to reduce energy consumption, but there are many side effects raised from polluted air. To solve the problem, a ventilation system is used to improve a indoor air quality. In this study, we tested the parallel flow type heat exchanger used in a heat exchanger of an automotive air conditioner. And we experimentally estimate ventilation performance of HRV(heat recovery ventilator) with heat-pipe according to working fluid filling quantity and ventilation. The working fluid was R22, which was filled from 40 to 60 (%vol.) by 10(%vol.). Ventilation based on the front velocity was measured from 0.3 m/s to 1.5 m/s by 0.3 m/s intervals. Refrigerant filling quantity with the highest efficiency was found to depend on the ventilation. From this study the optimal refrigerant filling quantity in accordance with the ventilation of the detachable heat pipes was found experimentally.

A Study on Partial Load Performance of Absorption Type Heat Pump for Waste Heat Recovery of Closed Cooling Water (기기냉각수 폐열회수용 흡수식 히트펌프의 부분부하 성능에 관한 연구)

  • Park, Byungchul;Kim, Taehyeong;Kim, Kwangsu
    • Journal of Energy Engineering
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    • v.28 no.2
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    • pp.47-54
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    • 2019
  • As absorption type heat pump for waste heat recovery is installed in combined cycle power plant for Energy Service Company, performance test is implemented to confirm the operation data on partial load. The operation data changes according to the heat pump operation on partial load are as follows. Total heat output increases, because waste heat of closed cooling water and a portion of LP steam from HRSG is supplied. But electric power output of steam turbine is reduced, because LP steam to steam turbine is reduced. And heat output from HP district heater and LP district heater is reduced, because HP turbine exhaust steam to HP district heater and LP district heater is reduced. On partial load operation, turbine output reduction is higher than the base load operation. Therefore, on partial load, heat pump should be operated in consideration of the heat output increase and electric power output reduction.

An economic evaluation of heat exchanger for heat recovery ventilation (폐열회수환기를 위한 열교환장치의 경제성 평가)

  • Park, Yong-Hyo;Lee, Sang-Bum
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.241-244
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    • 2008
  • Recently, The high Air-Tightness and high heat insulation for building construction cause a ventilation air volume deficiency. Also, Worldwide high energy price is strongly urging to economize the air conditioning energy. Therefore Heat Recovery Ventilation is used for the satisfaction of ventilation air volume and building energy saving. Accordingly, this study dose the heat exchanger performance evaluation and economic efficiency evaluation of Heat Recovery Ventilation. And, we wish to make a basic study about HRV System application of HVAC System and Multi System Air-conditioning.

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A Simulation Study for Selecting Optimum Position of a Superheater in a Waste Heat Recovery System Integrated with a Large Gasoline Engine (대형 가솔린 엔진의 폐열 회수 장치인 슈퍼히터의 최적 위치선정을 위한 시뮬레이션 연구)

  • Kim, Se Lin;Choi, Kyung Wook;Lee, Ki Hyung;Kim, Ki Bum
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.2
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    • pp.69-73
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    • 2016
  • Recently, automotive engineers have paid much attention to waste heat recovery technology as a possible means to improve the thermal efficiency of an automotive engine. A large displacement gasoline engine is generally a V-type engine. It is not cost effective to install two superheaters at each exhaust manifold for the heat recovery purposes. A single superheater could be installed as close to the exhaust manifold as possible for the higher recovery efficiency; however, only half of exhaust gas can be used for heat recovery. On the contrary, the exhaust temperature is decreased for the case where the superheater is installed at a junction of two exhaust tail pipes. With the fact in mind, the optimum position of a single superheater was investigated using simulation models developed from a commercial software package (i.e. AMESim). It was found that installing the superheater near the exhaust manifold could recover 3.8 kW more from the engine exhaust despite utilizing only half of the exhaust mass flow. Based on this result, the optimum layout of an automotive waste heat recovery system was developed and proposed in this paper.

Fluid/Particulate Heat Transfer Coefficient in a Continuous Flow Cooking System (연속살균장치에서의 액상/고상 식품간의 대류열전달계수 예측)

  • Choe, J.S.;Hong, J.H.;Koh, H.K.
    • Journal of Biosystems Engineering
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    • v.29 no.2
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    • pp.141-150
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    • 2004
  • 우리가 소비하는 가공 식품은 위생상 안전하도록 살균처리가 이루어진다. 식품 내에 존재할 수 있는 유해 세균은 일정 살균온도에서 살균에 필요한 시간 동안 노출되면 사멸하며, 일반적으로 살균온도가 높을수록 살균에 필요한 시간은 단축된다. 연속살균장치는 혼합 및 저장탱크에 담겨진 식품을 점프로 이동시키면서 가열 열교환기에서 살균온도로 가열하고 단열관을 거치는 동안 살균온도를 유지시켜 살균을 완료한다. 또한 살균된 식품은 냉각용 열교환기에서 상온으로 냉각되며 이 과정에서 회수되는 열은 저장탱크에서 유입되는 식품의 예열에 사용되어 에너지 효율을 제고하는데 사용되기도 한다. 이와 같이 관을 이동하면서 가열되는 살균장치는 기존의 배치식 살균방법에 비하여 균일하게 가열이 이루어지므로 130C의 고온으로 살균할 수 있어서 살균에 필요한 시간을 수초에서 수십초 정도로 단축시킬 수가 있고 그에 따라 열손상을 크게 줄일 수 있다. 또한, 상온으로 냉각된 식품을 포장함으로써 저렴한 가격의 포장용기를 사용할 수 있고 상온에서 저장할 수 있으므로 저장비용이 저렴한 장점이 있다. 그러나, 가공식품에 고기나 야채와 같은 고체 상태의 식품이 함유된 경우에는 액상 식품이 열 교환기에서 순간 가열되며, 고상 식품은 액상식품과의 대류에 의한 열전달로 가열된다. 이 과정에서 고상식품은 이동관 내벽이나 다른 고상식품과 부딪치거나 회전하면서 이동관 내부에서 자유롭게 운동하게 된다. 이 과정에서 액상식품과의 상대이동 속도가 발생하여 이것이 대류열전달에 영향을 미치게 된다. 이 상대이동속도에 따른 대류 열전달계수는 고상식품의 내부온도 결정에 사용되는 연속살균장치의 중요한 설계인자이다. 대류열전달계수는 연속살균장치에서 자유로이 이동하는 고상식품의 중심부의 온도를 측정하여 결정할 수 있으나 이는 현실적으로 어렵다. 따라서 본 연구에서는 고정된 고상식품에 액상식품을 이동시켜 상대속도를 재현하고 액상식품의 온도와 고상식품의 중심온도를 측정하는 장치를 개발하였으며, 각 상대속도와 액상식품의 점도 별 대류열전달계수를 결정하는 프로그램을 유한차분법을 이용하여 개발하였다. 이 장치를 분당 15, 30, 40 리터의 유량에서 유체의 점도를 0에서 15 centipoise 사이의 세 수준에서 정육면체 소고기를 모델 고상식품으로 내부 온도분포를 측정하였으며, 유한차분법 프로그램으로 대류열전달계수를 결정하였다. 대류열전달계수는 792에서 2,107 W/m$^2$로 분석되었다. 대류열전달 계수는 액상식품과의 상대속도가 증가함에 따라서 증가하였고, 점도가 증가함에 따라서는 감소하였다.

Study on the Apply Characteristics to the Gasoline Engine of Exhaust Heat Recovery Device Counterflow (대향류식 배기열 회수장치의 가솔린기관 적용 특성에 관한 연구)

  • Shin, Suk-Jae;Kim, Jong-Il;Jung, Young-Chul;Choi, Doo Seuk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.153-158
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    • 2013
  • The purpose of this study is to investigate the performance characteristics of the counterflow exhaust heat recovery device for the applied gasoline engines. The EHRS device is installed behind the catalyst. This study investigates the engine warm-up characteristic, the exhaust noise characteristic, the back-pressure characteristic. The engine warm-up characteristics is (load 0%, load 10%, load 20%) in (idle, 1000rpm, 1500rpm, 2000rpm, 2500rpm) conditions by measuring the time it warmed up, coolant temperature ($25^{\circ}C{\sim}80^{\circ}C$) until the performance evaluation is performed. The wide open throttle and the coast down the exhaust noise and the back-pressure characteristic experiment repeated twice. The test conditions is 950rpm~6,050rpm proceed experiment repeated 3-5 times. Load 0% idle conditions except the results improved engine warm-up characteristics. The exhaust noise obtain similar results the BASE+EHRS W/O_FRT_MUFF with BASE and back-pressure to obtain similar results BASE+EHRS W/O_FRT_ MUFF with BASE+EHRS.

Simulation for High Efficient Heat Pump System using Seawater Heat Source and Exhaust Energy (해수 열원 및 폐열 이용 고성능 열펌프 시스템 모사)

  • 최광일;오종택;오후규
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.1
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    • pp.59-66
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    • 2003
  • The purpose of this study is to analyze the characteristics (COP) of the heat pump system for various operating conditions with the use of seawater heat source and exhaust energy. To accomplish the goal, first of all, the computer simulation for heat pump system is carried out. The heat pump system model is made of a waste heat recovery system and a vapor compression refrigeration system, and the working fluid is R-22. The model calculated the change of COP with the variation of temperature and flow rate. The COP and the plate heat exchanger (PHE) area of the heat pump system are considered moderately high in the condensation temperature of $25^{\circ}^C$ and the evaporation temperature of $2^{\circ}^C$ in indoor culture system. The simulation results will be used effectively for the design and the performance prediction of heat pump system using unused energy in a land base aquaculture system.

Development of Natural Gas Steam Reformier for Small Scale On-Site Production of Hydrogen (소규모 현장 생산 방식에 의한 수소 제조용 천연가스 수증기 개질기 개발)

  • Seo Dong Joo;Seo Yutaek;Seo Yong Seog;Park Sang Ho;Jeong Jin Hyeok;Yoon Wang Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.264-267
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    • 2005
  • 수소의 소규모 분산 생산 기술은 본격적 인 수소 인프라가 도입되기 전에 연료전지 자동차의 수소 충 전용이나 분산 발전형 연료전지의 수소 공급을 위해 필요하다. 생산 용량은 수소 기준으로 $10\~100 Nm^3/hr$ 정도로 현재로선 천연가스의 수증기 개질법이 가장 경제적인 공정으로 알려져 있다. 소규모 생산에 따른 열효율 저하를 줄이 기 위해 단위 공정들이 통합된 컴팩트 개질 시스템의 개발이 필요하다. 핵심 기술인 컴팩트 리포머의 국산화 기술 확보를 위하여 $20 Nm^3/hr$용량의 동심관형 리포머를 설계, 제작하였다. 내부구조는 제작의 단순화를 고려하여 중첩된 동심관이 배열되었고 압력 손실과 열웅력 발생을 억제하도록 유로를 배치하였다. 수증기개질 반응에 필요한 반응열은 리포머 본체에 부착된 버너를 이용하여 공급하였다. 성능 측정을 위한 부속 기기로 상온 흡착식 탈황기, 폐열 회수형 수증기 발생기, 반응물 예열을 위한 열교환기, 생성 가스 응축기를 설계 제작하여 전체 리포밍 시스템을 구성하였다. 반응 온도 $680\~720^{\circ}C$, 탄소 대 수중기 비(S/C ratio) $2.7\~3.2$ 조건에서 수증기 개질 반응을 수행하였다. 해당 반응 조건에서 메탄 전환율 $89\%$ 이상, 저위 발열량 기준 개질 열효율 $70\%$ 이상을 달성하였고 개질 생성가스 내 수소의 최대 유량은 $23.4Nm^3/h$였다. 개발된 리포밍 시스템은 고순도 수소 생산이 필요한 경우, 수소 수율 향상을 위한 고온 수성 가스 전화 반응기를 통합 가능하도록 열교환기 구성을 조정할 수 있으며 용융 탄산염 연료전지와 같이 고온형 연료전지의 경우 $550^{\circ}C$ 이상으로 개질 생성 가스를 공급하도록 구성할 수도 있다. 향후 리포머 본체의 개질 효율 향상 및 장치 소형화, 부속 기기의 최적화를 통한 전체 리포밍 시스템 개선, 스케일 업 설계를 위한 엔지니어링 설계 패키지 구성을 계획하고 있다.

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