• Title/Summary/Keyword: 연마 로봇

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Automization of grinding process by CMAC (CMAC 메모리에 의한 연마공정자동화)

  • 정재문;김기엽;정광조
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.186-189
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    • 1990
  • The automization of manufacturing lines may be accomplished by replacing the human operator with computer system. This paper describes an idea to fully automize the razor qrinding process. Now, in this system, to control the process, human operator must estimate the qrinded states and control the grinding machine continuously. We propose two methods to automize this process by using CMAC memory. One is about learning expert-rules without direct communication with operator. And the other is complete self-learning method based on CMAC's learning algorithm. These ideas may be applied for another manufacturing processes.

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Robot off-line programming system for polishing task (금형 연마용 로보트의 Off-Line Programming System)

  • 국금환;최기봉
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.41-46
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    • 1990
  • In the existing robot programming methods, off-line method becames important role of programming because of improvement of hardware and software of PC. The purpose of this study is to develop practical robot programming system for polishing task using PC. In the first place, we have investigated the existing robot programming systems, and derived the requirement of this programming system from the existing systems. And we have decided the structure of this system. After that, we have developed this system. Using Windows software, this programming system has man/machine interface function. So users can use easily and quickly.

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A study on the development of polishing robot system attached to machining center for curved surface die (머시닝센터 장착형 곡면금형 연마용 로봇 시스템 개발에 관한 연구)

  • 하덕주;이민철;이만형
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1312-1315
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    • 1996
  • Polishing work for a curved surface die demands simple and repetitive operations and requires much time while it also demands high precision. Therefore it is operated by skilled worker in handiwork. But workers avoid polishing work gradually because of the poor environments such as dust and noise. In order to reduce the polishing time and to alleviate the problem of shortage of skilled workers, researches for automation of polishing have been pursued in the developed countries such as Japan. In this research we develop a polishing robot with 2 degrees of freedom motion and pneumatic system, and attach it to machining center with 3 degrees of freedom to form an automatic polishing system which keeps the polishing tool vertically on the surface of die and maintains constant pneumatic pressure. The developed polishing robot is controlled by real time sliding mode control using DSP(digital signal processor). A synchronization between machining center and polishing robot is accomplished by using M code of machining center. A performance experiment for polishing work is executed by the developed polishing robot.

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A Study on the Remote Operation and the Monitoring systems for Automatic Polishing Robot (자동 연마로봇의 원격 조작 및 모니터링 시스템 개발에 관한 연구)

  • 김병수;고석조;이민철
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.122-122
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    • 2000
  • Polishing work of a free-curved surface die demands simple and repetitive operations but requires a considerable amount of time for high precision. In out previous study, to reduce the polishing time and solve the problem of the shortage of skilled workers, the automatic polishing system was developed. However, in the polishing process of die, workers have to stay still in factory to monitor the polishing process for a long time in the poor environment. Therefore, this study proposes the remote operation and monitoring system of the automatic polishing robot. The developing system offer worker monitoring functions and teleoperating functions, as following: system state check, manual manipulation mode, automatic mode, manual teaching mode, automatic teaching mode, simulation by virtual manufacturing device. And automatic teaching system is developed to easily obtain a teaching data.

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A five-axis CAM system for free-surface grinding (금형연마작업을 위한 5축 CAM 시스템)

  • 서석환;이민석;김두형
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.1024-1030
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    • 1993
  • In manufacturing press die with free surface, grinding operation is an important post process for surface finish and dimensional accuracy. With the advancement of NC technology. surface grinding operation is increasingly replaced by the gantry type manipulator. As the mechanics for grinding operation is different from machining operation, conventional CAM system for machining operation is hard to apply. In this. paper, we develop a five-axis CAM system by which an efficient gantry trajectory can be planned and verified. The developed system consists of four conceptual modules; namely CAD, PROCESS. CAM, and ANALYSIS. In the CAD module, the machined surface is represented by CL-data or surface modeler, and process parameters are specified by the PROCESS module. Then, the CAM module generates a series of grinding paths based on the grinding mechanics together with process databases for tool spaces and grinding conditions. The generated paths are verified via ANALYSIS module. Validation via real experiments is left for further study.

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Design of real-time microvision for edge detection with vertical integration structure of LSIs (LSI 수직적층 구조를 가지는 윤곽검출용 실시간 마이크로 비젼의 설계)

  • Yu, Kee-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.3
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    • pp.329-333
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    • 1998
  • 본 논문에서는, LSI 적층 기술을 이용한 실시간 처리 마이크로 비젼의 개발을 소개하고 있다. 새롭게 개발된 LSI 적층기술을 이용하여, 영상신호의 증폭, 변환, 연산처리등의 기본기능을 가지는 다수의 LSI 웨이퍼를 적층한다. 각 층간의 고밀도 수직배선을 통하여 대량의 영상정보를 동시에 전달하므로써, 대규모 동시 병렬처리를 가능하게 하며, 다수의 층에 걸쳐 파이프 라인 처리가 이루어진다. VLSI 설계시스템을 이용하여, 윤곽 검출기능을 가지는 테스트 칩을 설계(2 .mu.m CMOS design rule)하고, 시뮬레이션을 통하여 양호한 동작(처리시간 10 .mu.s)을 확인하고 있다. 시험제작을 위해서는, 새롭게 개발된 LSI 적층기술이 이용된다. 영상처리의 기본회로가 실려있는 웨이퍼의 기반을 30 .mu.m 의 두께까지 연마하고, 개발된 웨이퍼 aligner를 이용하여 수직배선이 형성된 상하 두 개의 웨이퍼를 미세조정하면서 접착한다. 이상의 제작과정을 반복하여 두께 1mm이하의 인공망막과 같은 마이크로 비젼을 제작한다.

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The Development of Automatic Tool Change System for Polishing Robot and Windows-Environment Integration Program for Application (연마 로붓용 자동공구교환장치와 Windows환경에서의 통합용 프로그램 개발)

  • Park, Sang-Min;An, Jong-Seok;Song, Moon-Sang;Kim, Jae-Hee;Yoo, Bum-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.147-154
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    • 2003
  • An effective die-polishing robot system is developed. ATC (Automatic Tool Change), tool posture angle control, and robot program for polishing application are developed and integrated into a robotic system that consists of a robot, pneumatic grinding tool, and grinding abrasives (papers and special films). ATC is specifically designed to exchange whole grinding tool set for complete unmanned operation. A tool posture angle control system is developed for the tools to maintain a specified skew angle rather than right angle on the surface for best finishing results. A PC and the robot controller control ATC and tool posture angle. Also, there have been more considerations on enhancing the performance of the system. Elastic material is inserted between the grinding pad and the holder for better grinding contact. Robot path data are generated automatically from the NC data of previous machining process.

A study on the improvement of performance of polishing robot attached to machining center (머시닝센터 장착형 연마 로봇의 성능 향상에 관한 연구)

  • 조영길;이민철;전차수
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1275-1278
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    • 1997
  • Cutting process has been automated by progress of CNC and CAD/CAM, but polishing process has been depended on only experiential knowledge of expert. To automate the polishing pricess polishing robot with 2 degrees of freedom which is attached to a machining center with 3 degrees of freedom has been developed. this automatic polishing robot is able to keep the polishing tool normal on the curved surface of die to improve a performance of polishing. Polishing task for a curved surface die demands repetitive operation and high precision, but conventional control algorithm can not cope with the problem of disturbance such as a change of load. In this research, we develop robust controller using real time sliding mode algorithm. To obtain gain parameters of sliding model control input, the signal compression method is used to identify polishing robot system. To obtain an effect of 5 degrees of freedom motion, 5 axes NC data for polishing are divided into data of two types for 3 axis machining center and 2 axis polishing are divided into data of two types for 3 axis machining center and 2 axis polishing robot. To find an efficient polishing condition to obtain high quality, various experiments are carried out.

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Study on Measurement of Wafer Processing Throughput and Sequence Simulation of SWP(Single Wafer Process) Cleaning Equipment (매엽식 세정장비의 동작순서 시뮬레이션 및 웨이퍼 처리량 측정에 관한 연구)

  • Sun, Bok-Keun;Han, Kwang-Rok
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.42 no.5
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    • pp.31-40
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    • 2005
  • In this study, we study measurement of wafer processing throughput and sequence simulation of single wafer type for wafer cleaning equipments that were used for etching, cleaning and polishing of wafer. Based on finite state machine, simulation model was built with identification of robot's status according to scheduling algorithm. Moreover, through performance of simulation as above, throughput per hour of cleaning equipment was measured. By the simulation method that are proposed in this paper, we could measure the wafer throughput per hour according to recipe and robot motion speed, and find optimal recipe and moving sequence of robot that maximize the throughput.

The study of Mobile Robot using Searching Algorithm and Driving Direction Control with MAV (초소형비행체를 이용한 자율이동로봇의 경로탐색 및 방향제어에 관한 연구)

  • 김상헌;이동명;정재영;김관형
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2003.09b
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    • pp.105-119
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    • 2003
  • 일반적인 로봇시스템은 자신이 이동해야 할 목표 지점을 자율적으로 생성할 수 없으므로 어떤 다른 시스템의 정보를 이용하여 주변을 탐색하거나 장애물을 인식하고 식별하여 자신의 제어전략을 수립한다. 그러므로 본 논문에서 제시한 시스템은 초소형 비행체를 이용하여 주위 환경과 자율 이동로봇의 위치 정보를 탐색할 수 있도록 시스템을 구성하였다 이러한 시스템의 성능은 로봇이 위치하고 있는 주위의 불완전한 정보로부터 적절한 결론을 유도해 낼 수 있어야 한다. 그러한 비선형적인 문제는 현재까지도 문제 해결을 위해 많은 연구가 진행되고 있다. 본 연구에서는 자율이동로봇의 행동 환경을 공간상의 제약을 받지 않는 비선형 시스템인 초소형 비행체에 극초단파(UHF16채널) 영상장치를 이용하여 호스트 PC로 전송하고 호스트 PC는 로봇의 현재 위치, 이동해야 할 목표위치, 장애물의 위치와 형태 등을 분석한다. 분석된 결과 파라메타는 RF-Module을 이용해서 로봇에 전송하고, 로봇은 그 데이터를 분석하여 동작하게 된다. 로봇이 오동작 또는 장애물로 인해 정확한 목적지까지 도달하지 못할 때 호스트 PC는 새로운 최단경로를 생성하거나 장애물을 회피 할 새로운 전략을 로봇에게 보내준다. 본 연구에 적용한 알고리즘은 초소형 비행체에서 탐지한 불완전한 영상정보에서도 비교적 신뢰도 놀은 결과를 보이는 A* 알고리즘을 사용하였다 적용한 알고리즘은 실험을 통하여 실시간으로 정보를 처리할 수 있었으며, 자율 이동로봇의 충돌회피나 최단 경로 생성과 같은 문제를 실험을 통하여 그 성능과 타당성을 검토하였다.delta}textitH]$를 도출하였다.rc}C$에서 30 ㎫의 압력으로 1시간동안 행하였다 소결한 시편들은 직사각형 형태로 가공하였으며 표면은 0.5$\mu\textrm{m}$의 다이아몬드 입자로 연마하였다. XRD, SEM 및 TEM을 이용하여 상분석 및 미세조직관찰을 행하였다. 파괴강도는 3중점 굽힘 법으로 (3-point bending test) 측정하였다. 이때 시편 하부의 지지 점간의 거리는 30mm, cross-head 속도는 0.5 mm/min으로 하였고 5개의 시편을 측정하여 평균값을 구하였다.ell/\textrm{cm}^3$, 혼합재료 3은 0.123$\ell/\textrm{cm}^3$, 0.017$\ell/\textrm{cm}^3$, 혼합재료 4는 0.055$\ell/\textrm{cm}^3$, 0.016$\ell/\textrm{cm}^3$, 혼합재료 5는 0.031$\ell/\textrm{cm}^3$, 0.015$\ell/\textrm{cm}^3$, 혼합재료 6은 0.111$\ell/\textrm{cm}^3$, 0.020$\ell/\textrm{cm}^3$로 나타났다. 3. 단일재료의 악취흡착성능 실험결과 암모니아는 코코넛, 소나무수피, 왕겨에서 흡착능력이 우수하게 나타났으며, 황화수소는 펄라이트, 왕겨, 소나무수피에서 다른 재료에 비하여 상대적으로

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