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밀링 에너지 변화에 따른 TiC 분말의 미세화 거동에 관한 정량적 연구 (Quantitative Study on the Refinement Behaviors of TiC Powders Produced by Mechanical Milling Under Different Impact Energy)

  • 홍성모;박은광;김경열;박진주;이민구;이창규;이진규;권영순
    • 한국분말재료학회지
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    • 제19권1호
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    • pp.32-39
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    • 2012
  • This study investigated refinement behaviors of TiC powders produced under different impact energy conditions using a mechanical milling process. The initial coarse TiC powders with an average diameter of 9.3 ${\mu}m$ were milled for 5, 20, 60 and 120 mins through the conventional low energy mechanical milling (LEMM, 22G) and specially designed high energy mechanical milling (HEMM, 65G). TiC powders with angular shape became spherical one and their sizes decreased as the milling time increased, irrespective of milling energy. Based upon the FE-SEM and BET results of milled powders, it was found initial coarse TiC powders readily became much finer near 100 nm within 60 min under HEMM, while their sizes were over 200 nm under LEMM, despite the long milling time of up to 120 min. Particularly, ultra-fine TiC powders with an average diameter of 77 nm were fabricated within 60 min in the presence of toluene under HEMM.

방전 플라즈마 소결에 의한 Distaloy AE-TiC 써멧의 치밀화 특성 (The Densification Properties of Distaloy AE-TiC Cermet by Spark Plasma Sintering)

  • 조호중;안인섭;이용희;박동규
    • 한국분말재료학회지
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    • 제14권4호
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    • pp.230-237
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    • 2007
  • The fabrication of Fe alloy-40 wt.%TiC composite materials using spark plasma sintering process after ball-milling was studied. Raw powders to fabricate Fe alloy-TiC composite were Fe alloy, $TiH_{2}$ and activated carbon. Fe alloy powder was Distaloy AE (4%Ni-1%Cu-0.5%Mo-0.01%C-bal.%Fe) made by Hoeganes company with better toughness and lower melting point. These powders were ball-milled in horizontal attrition ball mill at a ball-to-powder weight ratio of 30 : 1. After that, these mixture powders were sintered by using spark plasma sintering apparatus for 5 min at $1200-1275^{\circ}C$ in vacuum atmosphere under $10^{-3}$ torr. DistaloyAE-40 wt.%TiC composite was directly synthesized by dehydrogenation and carburization reaction during sintering process. The phase transformation of as-milled powders and sintered materials was confirmed using X-ray diffraction (XRD) and transmission electron microscope (TEM). The density and harness materials was measured in order to confirm the densification behavior. In case of DistaloyAE-40 wt.%TiC composite retained for 5 min at $1275^{\circ}C$, it has the relative density of about 96% through the influence of rapid densification and fine TiC particle reinforced Fe-based composites materials.

펄스 전류 활성 연소합성에 의한 나노구조의 2MoSi2-SIC제조 및 기계적 성질 (Mechanical Properties and Fabrication of Nanostructured 2MoSi2-SiC by Pulsed Current Activated Combustion Synthesis)

  • 손인진;김동기;정인균;도정만;윤진국;고인용
    • 한국분말재료학회지
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    • 제14권4호
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    • pp.245-250
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    • 2007
  • Dense nanostructured $2MoSi_{2}-SiC$ composites were synthesized by the pulsed current activated combustion synthesis (PCACS) method within 3 minutes in one step from mechanically activated powders of $Mo_{2}C$ and 5Si. Simultaneous combustion synthesis and densification were accomplished under the combined effects of a pulsed current and mechanical pressure. Highly dense $2MoSi_{2}-SiC$ with relative density of up to 96% was produced under simultaneous application of a 60 MPa pressure and the pulsed current. The average grain size of $MoSi_{2}$ and SiC were about 120 nm and 90 nm, respectively. The hardness and fracture toughness values obtained were 1350 $kg/mm^{2}$ and 4 $MPa{\cdot}m^{1/2}$, respectively.

Si0.8Ge0.2계 합금에서 열전특성에 미치는 B의 영향 (Influence of Boron Content on the Thermoelectric Properties of p-type Si0.8Ge0.2 Alloy)

  • 황성두;최우석;박익민;박용호
    • 한국분말재료학회지
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    • 제14권4호
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    • pp.272-276
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    • 2007
  • P-type thermoelectric material $Si_{0.8}Ge_{0.2}$ was sintered by Hot Press process (HP) and the effect of boron ($0.25{\sim}2$ at%) addition on the thermoelectric properties were reported. To enhance the thermoelectric performances, the $Si_{0.8}Ge_{0.2}$, alloys were fabricated by mechanical alloying (MA) and HP. The carrier of p-type SiGe alloy was controlled by B-doping. The effect of sintering condition and thermoelectric properties were investigated. B-doped SiGe alloys exhibited positive seebeck coefficient. The electrical conductivity and thermal conductivity were increased at the small amount of boron content ($0.25{\sim}0.5$ at%). However, they were decreased over 0.5 at% boron content. As a result, the small addition of boron improved the Z value. The Z value of 0.5 at% B doped $Si_{0.8}Ge_{0.2}$ B alloy was $0.9{\times}10{-4}/K$, the highest value among the prepared alloys.

Al2O3 첨가에 따른 Fe계 나노결정립 P/M시트의 전자파 흡수특성 (Electromagnetic Wave Absorption Properties of Fe-based Nanocrystalline P/M sheets with Al2O3 additive)

  • 우수정;조은경;조현정;이재준;손근용;박원욱
    • 한국분말재료학회지
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    • 제14권4호
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    • pp.265-271
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    • 2007
  • Electromagnetic wave absorbing materials have been developed to reduce electromagnetic interference (EMI) for electronic devices in recent years. In this study, Fe-Si-B-Nb-Cu base amorphous strip was pulverized using a jet mill and an attritor and heat-treated to get flake-shaped nanocrystalline powders, and then the powders were mixed, cast and dried with dielectric $Al_{2}O_{3}$ powders and binders. As a result, the addition of $Al_{2}O_{3}$ powders improved the absorbing properties of the sheets noticeably compared with those of the sheets without dielectric materials. The sheet mixed with 2 wt% $Al_{2}O_{3}$ powder showed the best electromagnetic wave absorption, which was caused by the increase of the permittivity and the electric resistance due to the dielectric materials finely dispersed on the Fe-based powder.

TiO2 나노분말과 수산화알칼리와의 반응으로부터 티탄산 나노튜브의 형성과 나노구조의 전개 (Titanate Nanotube Formation and Nanostructure Development from the Reaction of TiO2 Nanopowder and Alkalihydroxide)

  • 진은주;류도형;허승헌;김창열;황해진
    • 한국분말재료학회지
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    • 제15권2호
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    • pp.125-135
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    • 2008
  • [ $TiO_2$ ] nanotubes for photocatalytic application have been synthesized by hydrothermal method. $TiO_2$ nanotubes are formed by washing process after reaction in alkalic solution. Nanotubes with different morphology have been fabricated by changing NaOH concentration, temperature and time. $TiO_2$ nanoparticles were treated inside NaOH aqueous solution in a Teflon vessel at $110^{\circ}C$ for 20 h, after which they were washed with HCl aqueous solution and deionized water. Nanotube with the most perfect morphology was formed from 0.1 N HCl washing treatment. $TiO_2$ nanotube was also obtained when the precursor was washed with other washing solutions such as $NH_4OH$, NaCl, $K_2SO_4$, and $Na_2SO_3$. Therefore, it was suggested that $Na^+$ ion combined inside the precursor compound slowly comes out from the structure, leaving nanosheet morphology of $TiO_2$ compounds, which in turn become the nanotube in the presence of hydroxyl ion. To stabilize the sheet morphology, the different type of washing treatment solution might be considered such as amine class compounds.

전기방사법을 이용한 Ag 나노입자 분산 고분자 나노파이버와 Ag 나노파이버 제조 및 특성 평가 (Fabrication and Characterization of Ag Nanoparticle Dispersed Polymer Nanofiber and Ag Nanofiber Using Electrospinning Method)

  • 김희택;황치용;송한복;이근재;주연준;홍성재;강남기;박성대;김기도;좌용호
    • 한국분말재료학회지
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    • 제15권2호
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    • pp.114-118
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    • 2008
  • Functional nanomaterial is expected to have improved capacities on various fields. Especially, metal nanoparticles dispersed in polymer matrix and metal nanofiber, one of the functional nanomaterials, are able to achieve improvement of property in the electric and other related fields. In this study, the fabrication of metal (Ag) nanoparticle dispersed nanofibers were attempted. The Ag nanoparticle dispersed polymer nanofiber and Ag nanofiber were fabricated by electrospinning method using electric force. First, PVP/$AgNO_3$ nanofibers were synthesized by electrospinning in $18{\sim}22kV$ voltage with the starting materials (Ag-nitrate) added polymer (PVP; poly (vinylpyrrolidone)). Then Ag nanoparticle dispersed polymer nanofibers were fabricated to reduce hydrogen reduction at $150^{\circ}C$ for 3hr. And Ag nanofibers were synthesized by the decomposited of PVP at $300{\sim}500^{\circ}C$ for 3hr. The nanofibers were analyzed by XRD, TGA, FE-SEM and TEM. The experimental results showed that the Ag nanofibers could be applied in many fields as an advanced material.

플라즈마 전해산화공정을 이용한 Mg95Zn4.3Y0.7 합금분말 성형체의 표면특성제어 (Surface Treatment of Mg95Zn4.3Y0.7 Alloy Powder Consolidates using Plasma Electrolytic Oxidation)

  • 김재호;최한신;김도향;황덕영;김형섭;김택수
    • 한국분말재료학회지
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    • 제15권2호
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    • pp.95-100
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    • 2008
  • The investigation is to modify the mechanical and chemical properties of Mg alloys using a combination of rapid solidification and surface treatment. As the first approach, $Mg_{95}Zn_{4.3}Y_{0.7}$ was gas atomized and pressure sintered by spark plasma sintering process (SPS), showing much finer microstructure and higher strength than the alloys as cast. Further modification was performed by treating the surface of PM Mg specimen using Plasma electrolytic oxidation (PEO) process. During the PEO processing, MgO layer was initiated to form on the surface of Mg powder compacts, and the thickness and the density of MgO layer were varied with the reaction time. The thickening rate became low with the reaction time due to the limited diffusion rate of Mg ions. The surface morphology, corrosion behavior and wear resistance were also discussed.

페라이트/마르텐사이트계 산화물분산강화강의 미세조직 및 샤르피 충격특성에 미치는 코발트 함량의 영향 (Effect of Cobalt Contents on the Microstructure and Charpy Impact Properties of Ferritic/martensitic Oxide Dispersion Strengthened Steel)

  • 권대현;노상훈;이정구
    • 한국분말재료학회지
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    • 제27권4호
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    • pp.311-317
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    • 2020
  • In this study, the effects of Co content on the microstructure and Charpy impact properties of Fe-Cr-W ferritic/martensitic oxide dispersion strengthened (F/M ODS) steels are investigated. F/M ODS steels with 0-5 wt% Co are fabricated by mechanical alloying, followed by hot isostatic pressing, hot-rolling, and normalizing/tempering heat treatment. All the steels commonly exhibit two-phase microstructures consisting of ferrite and tempered martensite. The volume fraction of ferrite increases with the increase in the Co content, since the Co element considerably lowers the hardenability of the F/M ODS steel. Despite the lowest volume fraction of tempered martensite, the F/M ODS steel with 5 wt% Co shows the highest micro-Vickers hardness, owing to the solid solution-hardening effect of the alloyed Co. The high hardness of the steel improves the resistance to fracture initiation, thereby resulting in the enhanced fracture initiation energy in a Charpy impact test at - 40℃. Furthermore, the addition of Co suppresses the formation of coarse oxide inclusions in the F/M ODS steel, while simultaneously providing a high resistance to fracture propagation. Owing to these combined effects of Co, the Charpy impact energy of the F/M ODS steel increases gradually with the increase in the Co content.

고령토의 첨가가 3차원 망상 구조를 가지는 다공성 규조토-고령토 복합재의 기본 특성에 미치는 영향 (The Effects of Kaolin Addition on the Properties of Reticulated Porous Diatomite-kaolin Composites)

  • 이채영;이수진;하장훈;이종만;송인혁;문경석
    • 한국분말재료학회지
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    • 제27권4호
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    • pp.325-332
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    • 2020
  • In this study, the effects of kaolin addition on the properties of reticulated porous diatomite-kaolin composites are investigated. A reticulated porous diatomite-kaolin composite is prepared using the replica template method. The microstructure and pore characteristics of the reticulated porous diatomite-kaolin composites are analyzed by controlling the PPI value (45, 60, and 80 PPI) of the polyurethane foam (which are used as the polymer template), the ball-milling time (8 and 24 h), and the amount of kaolin (0-50 wt. %). The average pore size decreases as the amount of kaolin increases in the reticulated porous diatomite-kaolin composite. As the amount of kaolin increases, it can be determined that the amount of inter-connected pore channels is reduced because the plate-shaped kaolin particles connect the gaps between irregular diatomite particles. Consequently, a higher kaolin percentage affects the overall mechanical properties by improving the pore channel connectivity. The effect of kaolin addition on the basic properties of the reticulated porous diatomite-kaolin composite is further discussed with characterization data such as pore size distribution, scanning electron microscopy images, and compressive strength.