• Title/Summary/Keyword: 압출 성능

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Crack Control Performance of the RC Composite Slabs Produced with Extruded ECC Panel (압출성형 ECC 패널을 이용한 RC슬래브의 균열제어성능)

  • Kim, Yun-Yong;Lee, Jong-Han;Cho, Chang-Geun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.95-96
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    • 2010
  • This paper presents the crack control of reinforcement concrete composite slabs which were produced with the extruded ECC panel. Cracking control performance was evaluated based on the flexural tests on real scale one-way slabs manufactured with or without ECC panel.

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Evaluation of Heat Release Performance of Swaged- and Extruded-type Heat Sink Used in Industrial Inverter (산업용 인버터에 사용되는 압입식 및 압출식 히트싱크의 방열 성능 평가)

  • Kim, Jung Hyun;Ku, Min Ye;Lee, Gyo Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.523-528
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    • 2013
  • In this experiment, we investigated the performance of two types of heat sink, swaged- and extruded-type, used in the inverter of industrial electricity generator. The swaged-type heat sink has 62 fins, and the extruded-type has 38 fins having the same dimension as that of the swaged-type. But the extruded-type heat sink maintains the same heat transfer area by the laterally waved surface which has 1 mm in radius. As a result, the swaged- and extruded-type heat sinks released 70.7% and 63.8% of the heat incoming to the heat sink, respectively. The other incoming heat were naturally convected and radiated to the ambient. In spite of 40% decrease in number of fins, the heat release performance of the extruded-type heat sink was lowered only 6.9% than that of the swaged-type. We believe that, this shows the increment of effective heat transfer area by the laterally waved surface of fins and the better heat transfer property of the extruded-type heat sink.

Perfonnance Evaluation of Swaged- and Extruded-type Heat Sinks Used in Inverter for Solar Power Generation (태양광 발전용 인버터 방열에 사용되는 압입형 및 압출형 히트싱크의 방열 성능 평가)

  • Kim, Jung Hyun;Lee, Gyo Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.10
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    • pp.933-940
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    • 2013
  • In this study, we evaluated the heat release performance of two extruded-type and two swaged-type heat sinks used in an inverter for solar power generation. The number of fins and heat transfer areas of the two swaged-type heat sinks, namely S-62 and S-98, are 62 and 98 and $2.8m^2$ and $5.3m^2$, respectively. Those for the two extruded-type heat sinks, namely, E-38 and E-47, are 38 and 47 and $1.8m^2$ and $1.9m^2$, respectively. The heat release fractions of S-62 and S-98 were measured as 82.7 % and 86.3 %, respectively. Those of E-38 and E47 were measured to be 79.6 % and 81.6 %, respectively. In this experiment, despite the mass flow rates of air entering the heat sinks being almost the same, the heat release fractions increased with heat transfer area. Furthermore, despite S-62's heat transfer area being 47.4 % higher than that of E-47, its heat release fraction was higher by only 1.3 %. We believe that this indicates the better heat transfer property of the extruded-type heat sink. S-98's heat release is only 4.4 % higher than that of S-62, but its heat transfer area is 89.3 % higher; this suggests that its heat transfer area need to be optimized.

Effect of Orifice Shape in Contour Crafting using Finite-Element Analysis : A Study of Extrusion and Deposition Mechanisms (FEA(Finite Element Analysis)를 이용한 CC(Contour Crafting)의 노즐모양에 대한 연구)

  • Kwon, Hong-Kyu;Kim, Yong-Beom
    • Journal of the Korea Safety Management & Science
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    • v.8 no.4
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    • pp.91-107
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    • 2006
  • 본 논문은 Contour Crafting(CC) 프로세스의 압출과 적층 단계에서 물질 흐름의 형태를 연구하기 위한 실험과 모델링을 보여준다. 특히, 실험재료로써 진흙을 이용한 압출과 적층 메커니즘을 이해하기 위하여 기초적인 유한성분분석(FEA)을 실행하였다. FEA 시뮬레이션을 이용한, CC의 성능에 있어서 압출구멍의 기하학적인 효과에 대한 분명하고 기본적인 이해를 하게 되었다. 네모난 형상이 원하는 외부 표면특성을 만드는 것뿐만 아니라, 그리고 층간에 최적의 융합을 수행하는데 있어서 가장 적합하다는 것을 알아냈다. 우리의 실험은 이 결과들을 증명한다.

Development and Performance Evaluation of Single screw Polymer Extruder System (단축스크류 고분자압출기 시스템의 개발 및 성능평가)

  • Kim, Jae-Yeol;Jung, Hyo-Hee;Choi, Jin-Ho
    • Tribology and Lubricants
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    • v.25 no.3
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    • pp.182-186
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    • 2009
  • Extruders can be basically divided into bisk and screw type of extruders. Though plastic extruders are often used for its simplicity for water and oil transportation pumps, these days screw extruders are mostly used. Screws are used in many extrusion processes to manufacture complex and complicated shaped parts made of plastics, medicine materials, food, polymer composites, iron and ceramic powders, etc. Also, material correction of deformities is caused by flow and physicochemical reaction phenomenonand material extrusion is processed according to heat transfer. various material comes to hopper because extruder has function by blender and mixing of materials can go well before come out through dice. These change process is so complicated that process condition is decided by trial and error that process condition is underground mainly at extrusion molding process.

The Influence of Extrusion Ratio on Microstructure and Thermoelectric Properties of Rapidly Solidified N-type $Bi_2Te_{2.75}Se_{0.15}$ (급속응고된 N-type $Bi_2Te_{2.75}Se_{0.15}$ 열전재료의 미세조직과 열전특성에 미치는 압출비의 영향)

  • 이상일;홍순직;손현택;천병선;이윤석
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2001.11a
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    • pp.30-30
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    • 2001
  • $Bi_2Te_3$계 열전재료는 200~400K 정도의 저온에서 네어지 변환효율이 가장 높은 재료로써 열전냉각, 바런재로 등에 응요하기 위하여ㅠ 제조법 및 특서에 관한 많은 연구가 진행되어 왔다. $Bi_2Te_3$계 화합물은 rhombohedral의 결정 구조를 가지는 층상 화 ;물로 결정대칭성으로 인해 연전기적으로 큰 이방성을 나타낸다. 현재는 일반향용고법에 의해서 입자를 a축 방향으로 성장시켜 큰 결정립을 가진 다결정재료를 사용하고 있으나, c면이 매우 취약하기 때문에 가공서이 나쁘다. 따라서 이와같은 단점을 개선하기 위하여 기계적 강도를 높일 수 있는 가공공정 및 합금설계에 대한 연구가 활발히 진행되고 있다. 측히 열간 압출법으로 제조된 열전재료는 결정립의 미세화와 높은 이방성으로 성능지수와 기계적 강도를 향상시킬 수 있다는 연구결과가 보고되고 있다 또한 Schultz드의 연구결과에 의하면 $Bi_2Te_3$ 계 열전재료는 소성변형에 의하여 발생한 점결함에 의하여 캐리어 농도가 변화되며 이로 인하여 재료의 전기적 성질이 결정된다고 하였다. 따라서 상당히 큰 소성가공량과 열전측성과의 관계를 규명하는 것은 매우 중요하다. 이에 본 연구에서는 압출변수 중 소성가공량에 중요한 변수로 작요아는 압출비를 변화시켜 최적의 열간 소성가공량을 검토하고, 이에 따른 열전측성과 압출비와의 상관관계에 대하여 연구하는 것을 목적으로 하였다. 연구에 사용된 N형의 조성은$Bi_2Te_{2.75}Se_{0.15}$로서 순도 99.99를 사용하였고, dopant로 0.1wt%의 $SbI_3$를 사용하였다. $Bi_2Te_{2.75}Se_{0.15}$ 분말은 가스분사법(Gas atomization Process)를 이용하여, 용탕제조시 아르곤가스로 산화를 방지하였고, 냉매로는 질소가스를 이용하였다. 제조된 분말을 기ㅖ적 분급법을 이용하여 분급하였고, 냉매로는 질소가스를 이용하였다. 제조된 분말을 기계적 분급ㅂ법을 이용하여 분급하였고, 압출에 이용된 분말은 250$\mu\textrm{m}$이하의 크기를 사용하였다. 또한 분말제조과정 중 형성되는 표면산화층을 제거하기 위하여 36$0^{\circ}C$에서 4시간동안 수소 환원처리를 행하였다. 제조된 분말은 열간 압출을 위하여 Aㅣcan에 넣고 냉간성형체를 만들고, 진공처리를 한 후 밀봉하여 탈가스처리를 하였다. 압출다이는 압출비가 각각 28:1과 16:1인 평다이(9$0^{\circ}C$)를 사용하여 각각 내경이 9, 12cm이고, 길이가 50, 30cm인 압출재를 제조하였다. 열간압출한 후의 미세조직을 광학현미경으로 압출방향에 평행한 방향과 수직방향으로 관찰하였고, 열간 압출재 이방성을 검토하기 위하여 X선 회절분석을 실실하여 결정방위를 확인하였다. 전기 비저항 및 Seebeck 계수 측정을 위하여 각각 2$\times$2$\times$10$mm^3$ 그리고 5$\times$5$\times$10$mm^3$ 크기의 시편을 준비하였다.준비하였다.

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Sound-Insulation Design of Aluminum Extruded Panel in Next-Generation High-Speed Train (차세대 고속철도 차량용 알루미늄 압출재의 차음 설계)

  • Kim, Seock-Hyun;Seo, Tae-Gun;Kim, Jeong-Tae;Song, Dal-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.567-574
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    • 2011
  • Aluminum extruded panels are widely used instead of corrugated steel panels for weight reduction in high-speed trains. Of the layers in the train body, it makes the largest contribution to the sound insulation. However, compared with that of a flat panel with the same weight, the TL of the aluminum extruded panel is remarkably lower in the local resonance frequency band. We study aluminum extruded panels for next-generation 400-km/h trains. We investigate the problem of sound insulation and propose a practical method to improve the sound-insulation performance. The local resonance frequency region is increased by a modification of the core structure, and urethane foam is placed in the core. The effect on the sound insulation is verified by experiments. Finally, the improvement for the entire sound-transmission loss is estimated for the layered floor panels of express trains.

Properties $(Bi,Sb)_2(Te,Se)_3$-based Thermoelectrics Prepared by the Extrusion-Sintering Process (압출-소결법으로 제조된 $(Bi,Sb)_2(Te,Se)_3$계 열전재료의 특성)

  • Ji, Cheol-Won;Kim, Il-Ho;Lee, Dong-Hui
    • Korean Journal of Materials Research
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    • v.9 no.5
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    • pp.520-527
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    • 1999
  • As a new approache(extrusion-sintering process) to fabricate the thermoelectric materials, it has been at tempted to extrude and sinter the powders simultaneously. It was possible to produce the highly dense <$(Bi,Sb)_2(Te,Se)_3$-based thermoelectrics with sound surface appearances and microstructures by adjusting the process variables. For the p-type materials, the Seeback coefficient was increased with the amount of Te dopants, and the thermoelectric figure of merit appeared to be $2.5\times10^{-3}/K$ at room temperature when doped with 3 at % Te. The n-type specimen doped with 0.16 mol% $SbI_3$ showed the thermoelectric figure of merit of $1.8\times10^{-3}/K$. In both p-type an 우-type materials, the carrier mobility an the thermoelectric figure of merit parallel to the extrusion direction were higher than those perpendicular to it.

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A Study on Improving the Non-Combustible Properties of High-Density Fiber Cement Composites (고밀도 섬유 시멘트 복합체 불연특성 개선에 관한 연구)

  • Song, Tae-Hyeob;Jang, Kyong-Pil
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.521-528
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    • 2021
  • The high-density fiber composite manufacturing method by the extrusion molding method has the characteristic that continuous production is possible, and the product is molded through a mold forming a specific cross-section. OPC is used as a defect material, an appropriate amount of SiO2 is supplied for CaO reaction activity, and high density and high strength are expressed through steam and autoclave curing. However, due to the use of organic reinforcing fibers, the flame duration exceeds the regulations during the non-combustible performance test, making it difficult to secure performance. In this study, the product was produced by mixing alkali-resistant organic fiber and fly ash having voids as a binder by replacing the existing polypropylene fiber. appeared to be possible.

A Method of Analysis to Predict Sound Transmission Loss of an Extruded Aluminum Panel for Use on Railway Vehicles (철도차량용 알루미늄 압출재의 음향 투과손실 예측에 관한 연구)

  • Kim, Kwanju;Lee, Jun-Heon;Kim, Dae-Yong;Kim, Seock-Hyun
    • Journal of the Korean Society for Railway
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    • v.16 no.1
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    • pp.20-25
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    • 2013
  • The frame elements of modern high speed trains are typically fabricated with extruded aluminum panels. However, the sound transmission loss (STL) of extruded aluminum panels is less satisfactory than flat panels with the same surface density. This study proposes a method for prediction of the sound transmission loss of extruded aluminum panels using finite element analysis. The panel is modeled by finite element analysis, and the STL is calculated using a measure of Sommerfeld radiation at the specimen surface, boundary conditions, and the internal loss factor of the material. In order to verify the validity of the predicted value, intensity transmission loss was measured on the aluminum specimen according to ASTM E2249-02. The proposed method of analysis will be utilized to predict the sound insulation performance of extruded aluminum panels for railway vehicles in the design stage, and to establish measures for their improvement.