• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.2
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• pp.660-665
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• 2014

Optimization of process parameters in polymer extrusion is an important task to reduce manufacturing cost. To determine the optimum values of the process parameters, it is essential to find their influence on the elongation of polymer breathable thin film. The significance of six important process parameters namely, extruder cylinder temperature, extruder speed, extruder dies temperature, cooling roll temperature, stretching ratio, stretching roll temperature on breathable film elongation of polymer extrusion was determined. Moreover, this paper presents the application of Taguchi method and analysis of variance(ANOVA) for maximization of the breathable film elongation influenced by extrusion parameters. The optimum parameter combination of extrusion process was obtained by using the analysis of signal-to-noise ratio. The conclusion revealed that stretching ratio were the most influential factor on the film elongation. The best results of film elongation were obtained at lower stretching ratio.

• Journal of the Korean Magnetics Society
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• v.6 no.5
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• pp.310-316
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• 1996

In this study magnetic properties of anisotropic ferrite bonded magnets produced by extrusion molding with a variety of magnetic field, extrusion mold temperature and extrusion rate were investigated. X-ray diffraction study showed the alignment of magnetic powder was decreased by molten flow in extrusion mold. When the temperature of extrusion mold was $20^{\circ}C$, the degree of alignment as much as 82% could be achieved under the applied magnetic field of 4 kOe. The bonded magnets having the remanence of 2.2 kG was able to fabricated by extrusion molding when the packing density of Sr-ferrite powder was 50 vol%.

• Korean Journal of Food Science and Technology
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• v.27 no.2
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• pp.164-169
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• 1995

Fictitious experiment to control extrusion process was carried out using the fuzzy theory. Algorithm of the fuzzy logic controller(FLC) was made based on the general principles of extrusion. In the simulation, at first, thickness of extrudate was measured as feedback input variable. Secondly, a set point of screw speed was determined as output variable of extruder operating condition through FLC. Finally, the thickness of extrudate was controlled as a given set point. Barrel heater was simply controlled as on/off state, which was not fuzzy controlled.

• Journal of the korean Society of Automotive Engineers
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• v.14 no.1
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• pp.13-24
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• 1992

1) 1/2 Scale Model 실험과 실제품 성형실험을 통하여 정밀 냉간단조에 의한 Tripod Slide Housing의 제조공정 설계기술을 확립하고, 4단계 성형공정으로 시제품 제작에 성공하였다. 2) Triod Slide Housing을 성형할 수 있는 4단계(전방압출, Heading, 후방압출, Ironing)의 금형을 설계 및 제작하여 시제품 생산에 적용하고, 관련 필요기술을 축적하였다. 3)XC 48 등 중,고탄소강의 소둔 실험을 통하여 소둔 조건에 따른 구상화율 및 경도의 변화에 대한 연구를 수행함으로써, 고탄소강의 냉간단조시에 필요한 최적 소둔 조건에 응용할 수 있는 자료를 축적하였다.

• Proceedings of the Materials Research Society of Korea Conference
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• 2003.03a
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• pp.25-25
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• 2003

마그네슘 합금은 결정구조가 HCP구조로 슬립면이 제한되어있어 상온에서의 가공이 용이하지 않다. 따라서 최근 마그네슘 합금의 미세 조직을 제어하기 위해 많은 연구가 수행되어 왔다. 본 연구에서는 구조용 재료 및 기능성 재료로 기대되는 마그네슘 합금(AZ3l)을 이용하여 주조로부터 압출·압연 과정으로의 연속적인 판재 성형공정을 실행하였다. 모든 공정에 대한 전형적인 기계적 특성을 평가하기 위하여 각 공정에서 재료의 인장실험을 실시하였으며 각 공정 후에 향상된 기계적 특성들을 규명하기 위하여 경도시험을 실시하였다 또한 각 공정에서의 대표적인 미세 조직을 관찰하여 결정립 미세화에 따른 기계적 물성의 향상을 확인하였다. 주조재, 압출판재, 압연판재의 인장강도는 189.3㎫, 257.9㎫ 그리고 234.㎫로 증가하였다가 다소 감소하지만, 연신율은 상대적으로 16.26%, 24.99% 그리고 27.16%의 50%에 가까운 주목할만한 증가를 나타낸다. 인장실험의 실험결과로부터 얻어진 가공경화지수로부터 대상 재료인 마그네슘 합금(AZ3l)에 대하여 DRX의 거동을 예측할 수 있었으며, 압출후 압연 판재의 경우 연한 재결정 조직으로 인하여 연신율의 대폭적인 증가를 확인 할 수 있었다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.1
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• pp.127-138
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• 1991

A gear forming method by cold extrusion and an analytical method with its numerical solution program based on the upper bound method were developed. In the analysis the involute curve was as a shape of die and the upper bound method was used to calculate energy dissipation rate. By this method the power requirement and optimum conditions necessary for extruding helical(spur) gear were successfully calculated. These numerical solutions are in good agreement with experimental data. In the experiment, 4-6 class helical gear of KS standard for automobile transmission was successfully manufactured.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.2
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• pp.523-528
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• 2013

In this experiment, we investigated the performance of two types of heat sink, swaged- and extruded-type, used in the inverter of industrial electricity generator. The swaged-type heat sink has 62 fins, and the extruded-type has 38 fins having the same dimension as that of the swaged-type. But the extruded-type heat sink maintains the same heat transfer area by the laterally waved surface which has 1 mm in radius. As a result, the swaged- and extruded-type heat sinks released 70.7% and 63.8% of the heat incoming to the heat sink, respectively. The other incoming heat were naturally convected and radiated to the ambient. In spite of 40% decrease in number of fins, the heat release performance of the extruded-type heat sink was lowered only 6.9% than that of the swaged-type. We believe that, this shows the increment of effective heat transfer area by the laterally waved surface of fins and the better heat transfer property of the extruded-type heat sink.

• Transactions of the Korean Society of Mechanical Engineers
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• v.5 no.2
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• pp.77-81
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• 1981

1200.deg.C-1300.deg.C 의 열간 단조작업에서의 강철은 스트레인 속도에 민감하고 그 기계적인 특성방정식은 .delta.=.delta.$_{0}$ .epsilon.$^{m}$ 이다. 이 연구는 열간압출시 필요고 하는 작용력을, 상계이론을 사용하여 해석하고 쟤료의 기계적 특성상수들을 대입하여, 계산한다. 이 결과를 실험치와 비교하고 압출각, 마찰계수, 스트레인 속도와 점성계수등의 일반적인 영향에 대해서도 토의하였다.특히 변형역내의 평균스트레인 속도에 의한 일정 항복용력을 사용하였을 경우에 대해서도 비교 검토되었다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.5 no.3
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• pp.170-177
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• 1981

1,200.deg.C에서의 단조철은 점소성을 나타내며 인발과 압출시 변형영역이 구형수렴형태가 됨을 실험을 통하여 나타난다. 이 변형역 모델로부터 평형방정식을 사용하여 평균 압출 및 인발응력과 정수압을 계산해 낸다. 평균 압출 및 임발응력은 상계 해석 방법에 의한 결과와 비교하여 본 연구의 해석방법의 유효성을 타진하고 정수압은 다른 연구자들의 결과와 비교 검토되며 특히 냉간가공의 경우와 비교 검토 된다. 그 외에 마찰계수, 급형각도와 단면감소율의 영향에 대해서도 논의 된다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.03a
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• pp.175-182
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• 1994

Effect of some process variables including area reduction, stroke advance, materials on the extrusion load, plastic flow and height ratio of upper to lower extruded parts in the cup-cup axisymmetric extrusion were experimentally investigated and analyzed. Deformed pattern is visualized by grid-marking technique using half-cut billets splitted. The influence of using split specimen and original specimen on the extrusion load and height ratio is examined by experiment.