• Title/Summary/Keyword: 압입자

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A Novel Indentation Theory Based on Incremental Plasticity Theory (증분소성이론에 준한 새 압입이론)

  • Lee, Hyung-Yil;Lee, Jin-Haeng
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.185-192
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    • 2000
  • A novel indentation theory is proposed by examining the data from the incremental plasticity theory based finite element analyses. First the optimal data acquisition location is selected, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five. Numerical regressions of obtained data exhibit that strain hardening exponent and yield strain are the two main parameters which govern the subindenter deformation characteristics. The new indentation theory successfully provides the stress-strain curve with an average error less than 3%.

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Development and Verification of Micro-indentation Technique for Material Property Evaluation of Hyper-elastic Rubber (초탄성고무 물성평가용 미소압입시험법 개발 및 검증)

  • Lee, Hyung-Il;Lee, Jin-Haeng
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.132-137
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are first examined via [mite element (FE) analyses. An optimal data acquisition spot is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions. which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/compression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress.strain curve with an average error less than 3%.

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해법의 가지가지

  • 이면영
    • 전기의세계
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    • v.11
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    • pp.49-54
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    • 1963
  • 저항과 용량을 접속한 사단자망(Two-terminal pair netowrk)을 RC 저역노파기(Low-pass filter)라고 통칭하지만 그 응용면에 따라 여러가지로 사용할 것이다. 예컨데 잡음위(Noise level)의 감소를 목적으로 증폭기단간에 압입하는 경우도 있을 것이고, 또 자동제어장치로서 누상보상요소(lag compensation network)로 사용할 수도 있을 것이다. 요컨대 여기서는 그 사용면을 따지는 것보다도 가령 입력신호(Input signal) x(t)가 일정한 진폭을 가진 계단함수(Step function), i.e.x(t)=Eu(t)를 이 노파기에 인가할 때 출력신호(Output signal) y(t)의 결과를 따져보자는 것이다. 물론 이용면의 요구여부에 따라 또 해석자의 지식척도에 따라 여러갈레의 해법이 나올 것이다. 그러므로 이 회로의 해석법을 아는데로 사례해보기로 한다.

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Berkovich 팁을 이용한 PMMA의 초미세 가공에서 가공속도가 변형거동에 미치는 영향

  • 윤성원;김현일;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.147-147
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    • 2004
  • 폴리메틸메타크릴레이트(polymethylmethacrylate, PMMA)는 아크릴레이트계 고분자이자 열가소성 플라스틱으로써 LCD용 도광판, 콘택트렌즈, 치과용 레진, DVD 디스크용 소재, 나노임프린트용 피가공재, 나노리소그래피 공정용 레지스트 등 많은 분야에서 활발히 사용되고 있다. PMMA 와 같은 점소성 점탄성 소재의 기계적 성질 측정 및 가공을 위해서는, 응력완화 (stress relaxation), 크립 (creep)등과 같은 시간의존적 변형거동에 대한 연구가 선행되어야 한다.(중략)

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Software and Hardware Development of Micro-indenter for Material Property Evaluation of Hyper-Elastic Rubber (초탄성고무 물성평가용 미소압입시험기의 소프트웨어 및 하드웨어 개발)

  • Lee, Hyung-Yil;Kim, Dong-Wook;Lee, Jin-Haeng;Nahm, Seung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.816-825
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are examined via finite element (FE) analyses. An optimal location for data analysis is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions, which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/com-pression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress-strain curve with an average error less than 3%.

Characterization of Elastic Modulus and Work of Adhesion in Elastomeric Polymer through Micro Instrumented Indentation Technique (마이크로 압입시험기법의 응용을 통한 탄성체 고분자 소재의 역학적 특성화 및 계면 접합에너지 평가기법 연구)

  • Lee, Gyu-Jei;Kang, Seung-Kyun;Kang, In-Geun;Kwon, Dong-Il
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1744-1748
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    • 2007
  • In this study, the Johnson-Kendall-Roberts (JKR) theory was combined with the instrumented indentation technique (IIT) to evaluate work of adhesion and modulus of elastomeric polymer. Indentation test was used to obtain the load-displacement data for contacts between Tungsten Carbide indenter and elastomeric polymer. And the JKR contact model, contrived to take viscoelastic effects of polymer into account, was applied to compensate the contact area and the elastic modulus which Hertzian contact model would underestimate and overestimate, respectively. Besides, we could obtain the thermodynamic work of adhesion by considering the surface energy in this contact model. In order to define the relation between JKR contact area and applied load without optical measuring of contact area, we used the relation between applied load and contact stiffness by examining the correlation between JKR contact area and stiffness through dimensional analysis with 14 kinds of elastomeric polymer. From this work, it could be demonstrated that the interfacial work of adhesion and elastic modulus of compliant polymer can be obtained from a simple instrumented indentation testing without area measurement, and provided as the main algorithm of compliant polymer characterization.

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Mechanical Characterization of Elastomeric Polymer Through Micro Instrumented Indentation Technique (마이크로 압입시험기법의 응용을 통한 탄성체 고분자 소재의 역학적 특성화 및 계면 접합에너지 평가기법 연구)

  • Lee, Gyu-Jei;Kang, Seung-Kyun;Kang, In-Geun;Kwon, Dong-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.951-959
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    • 2007
  • In this study, the Johnson-Kendall-Roberts(JKR) theory was combined with the instrumented indentation technique (IIT) to evaluate work of adhesion and modulus of elastomeric polymer. Indentation test was used to obtain the load-displacement data for contacts between Tungsten Carbide indenter and elastomeric polymer. And the JKR contact model, contrived to take viscoelastic effects of polymer into account, was applied to compensate the contact area and the elastic modulus which Hertzian contact model would underestimate and overestimate, respectively. Besides, we could obtain the thermodynamic work of adhesion by considering the surface energy in this contact model. In order to define the relation between JKR contact area and applied load without optical measuring of contact area, we used the relation between applied load and contact stiffness by examining the correlation between JKR contact area and stiffness through dimensional analysis with 14 kinds of elastomeric polymer. From this work, it could be demonstrated that the interfacial work of adhesion and elastic modulus of compliant polymer can be obtained from a simple instrumented indentation testing without area measurement, and provided as the main algorithm of compliant polymer characterization.

A Study on the Process Improvement of Commutator Press Fitting by 6 Sigma Process (6시그마 프로세스를 이용한 정류자(Commutator) 압입 공정개선에 관한 연구)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Yang, Se-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.37-42
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    • 2005
  • Recently $6{\sigma}$ quality control is an most important strategy to many enterprises in order to be a top company in the world, because it is an excellent scientific method to achieve the best quality control for their management and products. SY company is a small and medium one that has the quality problem for a long time such as occurring cracks on the surface of commutator at his assembly line while being assembled a rotor shaft and commutator of DC motor. This research was started to improve this problem by $6{\sigma}$ process, and as the results of this study, first, to find three vital fews, second, to get an achievement of about 21% improvement for the fracture strength of commutator, and third, to be recognized to change into $6{\sigma}$ quality control in SY company.

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A Feasibility Study on the Application of Ultrasonic Method for Surface Crack Detection of SiC/SiC Composite Ceramics (SiC/SiC 복합재료 세라믹스 표면균열 탐지를 위한 초음파법 적용에 관한 기초연구)

  • Nam, Ki-Woo;Lee, Kun-Chan;Kohyama, Akira
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.479-484
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    • 2009
  • Nondestructive evaluation(NDE) of ceramic matrix composites is essential for developing reliable ceramics for industrial applications. In the work, C-Scan image analysis has been used to characterize surface crack of SiC ceramics nondestructively. The possibility of detection of surface crack were carried out experimentally by two types of ultrasonic equipment of SDS-win and $\mu$-SDS, and three types of transducer of 25, 50 and 125 MHz. A surface micro-crack of ceramics was not detected by transducer of 25 MHz and 50 MHz. Though the focus method was detected dimly the crack by transducer of 125 MHz, the defocus method could detect the shape of diamond indenter. As a whole, the focus method and the defocus method came to the conclusion that micro crack have a good possibility for detection.

저점착 코팅의 접합특성 평가방법 개발

  • Kim, Yu-Seop;Jo, Hui-Jae;Lee, Hak-Yeong;Jeong, Yong-Chan;Lee, Su-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.42.2-42.2
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    • 2018
  • 신도시 및 대규모 도시 개발이 진행됨에 따라 안정적이고 효율적인 전력 공급을 위해 다수의 지상 배전함이 설치되고 있으며, 이에 따라 불법 광고물 및 스티커의 부착으로 인한 문제가 발생하고 있다. 이를 해결하기 위하여 여러 기관 및 산업체에서는 부착 방지용 코팅 도료 및 시트에 대하여 다양한 연구개발을 진행하고 있으며, 현장에 적용 된 다수의 제품이 존재한다. 하지만 현재 대부분의 제품들은 약 1년 정도의 시간이 지나면 부착 방지 기능을 상실하며, 도료와 기판 또는 시트와 기판 사이의 박리가 일어나 도시의 미관을 더욱 해치는 결과를 초래하고 있다. 이러한 원인으로는 부착력(Peel resistance, N/cm)을 측정하는 기존의 제시된 방법(KS T 1028, Peel test)으로는 정확한 측정이 어렵기 때문에 제품 선별에 어려움이 있다. 일반 기판의 경우 규격에서 요구하는 각도($90^{\circ}$, $180^{\circ}$)가 잘 유지되어 정밀한 부착력 측정이 가능하지만, 저점착 기능성 코팅소재(Anti-adhesion coating)의 경우 부착 자체가 어렵기 때문에 요구 각도를 유지하기 어려워 정밀한 측정을 할 수 없다. 이러한 문제점들을 해결하고자 압입자(Probe)를 이용한 새로운 평가 장치와 방법(Tack test)을 개발 및 제시하였다. 평가 지표로는 최대 점착력(Adhesive force, N), 최대 점착력일 때 점착제가 늘어난 총 길이(Extension of adhesive, mm), 탈착 에너지(Energy, J)가 있으며, 인가하는 힘(N)이 커질수록, 탈착 속도(Velocity)가 빨라질수록 평가 지표 모두 값이 상승하는 경향성을 보인다. 각 시험방법(Peel test, Tack test)에 대한 테이프류 점착제와 기판과의 결합이 끊어지는(Debonding, 탈착) 메커니즘(Mechanism)은 점착제 기공(Cavity)의 형성, 결합이 끊어지는 힘(Debonding force, N), 힘의 평형(Force balance)로 설명 가능하며, 상호간의 관계성을 도출한다. 이와 같은 평가 지표를 활용하여 저점착 기능성 코팅소재에 대해 정밀한 평가를 하는 것으로, 향후 개발될 다양한 제품에 대한 성능 분별력을 높이고, 현장에 적용 될 제품들의 성능을 끌어 올려 기존에 발생한 다양한 문제점들을 해결 할 수 있다.

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