• Title/Summary/Keyword: 압력용기 설계

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Optimal Design for CNG Composite Pressure Vessel Using Basalt Fiber (현무암 섬유를이용한 CNG 복합재 압력용기의 최적설계)

  • Jang, Hyo Seong;Bae, Jun Ho;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.3
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    • pp.269-277
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    • 2015
  • Compressed natural gas (CNG) composite vessels for vehicles have been generally made of 34CrMo4 for a inner liner part and E-glass/epoxy for a composite layer part. But, there is a problem of material loss of CNG composite vessels used in vehicles due to the design of excessive thickness of the liner. And, light weight of the CNG composite vessel is required for improving fuel efficiency. In this study, optimal design for CNG composite pressure vessel was performed by using basalt fiber, which is the environment-friendly material having a good mechanical strength. The optimal thickness of each part (inner liner and composite layer) was determined by theoretical analysis and FEA for satisfying structural safety and lightweight of the vessel. Also, for improving fatigue life, optimal autofrettage pressure was derived from FEA results.

Prediction of the Structural Safety of a Relief Valve Using Metamodel (메타모델을 이용한 압력방출밸브의 구조안전성 예측)

  • Kim, Nam-Hee;Lee, Kwon-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.5763-5768
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    • 2015
  • A relief valve is a mechanical element to keep safety by controlling high pressure. Usually, the high pressure is relieved by using the spring force and letting the fluid to flow from another way out of system. When its normal pressure is reached, the relief valve can return to initial state. The relief valve should be designed for smooth operation and should satisfy the structural safety requirement under operating condition. The commercial software ANSYS/WORKBENCH is utilized for flow and structural analysis. Very high pressure may cause structural problem due to severe stress. The study suggests the design satisfying the structural design requirement

Conductance 변화에 의한 진공펌프 특성분석

  • Kim, Wan-Jung;Go, Mun-Gyu;Jeong, Wan-Seop;Im, Jong-Yeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.201-201
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    • 2012
  • 다양한 응용목적을 위한 진공시스템 설계와 운영은 진공에 대한 기초지식과 이해가 요구되며, 설계제작 및 운영은 많은 시간과 비용이 요구된다. 따라서 응용 진공시스템 제작 이전에 구성에 따른 시스템 진공특성을 예측하는 것이 중요하며 목적에 부합한 장비들을 선택하여 최소비용으로 시스템 활용효율성을 극대화할 수 있도록 해야 한다. 진공시스템의 최적화 설계를 위해서는 펌프의 조합 이외에도 진공 챔버의 부피, 도관의 구조(직경, 길이), 진공재료의 기체방출 등 여러 요소들을 고려해야 한다. 하지만, 본 연구에서는 진공시스템의 최적화 설계를 위한 기초연구로 도관의 구조 즉 conductance 변화에 따라서 수식을 통한 이론적 접근과 실험에 근거한 실험적 접근에서의 배기속도 및 진공펌프의 특성을 비교 분석 하였다. 배기속도가 $600m^3$/h 용량의 펌프를 사용하여 한국표준과학연구원 측정 절차서에 따라 수행하였다. 진공용기 내 압력은 측정 불확도가 적은 CDG (최대 압력범위가 1000, 100, 10, 1, 0.1 mbar)를 사용하여 압력측정 정확도를 높였다. 또한, 펌프의 소비전력, 소음, 진동, 배기구 압력 등의 변화 등을 측정하여 진공펌프의 상태 변화를 실시간 관찰 하였다.

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Design of Bottom Shape and Forming Analysis of Hydrogen Pressure Vessel with Maximum Volume (최대 내용적을 갖는 수소압력용기의 형상설계 및 성형해석)

  • Park, Gun Young;Kwak, Hyo Seo;Lee, Kwang O;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.941-948
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    • 2017
  • Recently, hydrogen energy has been in the spotlight as an alternative to diminishing fossil fuels and as a potential solution to environmental pollution. The development of hydrogen-fueled vehicles and the demands for improved fuel efficiencies have resulted in the need to increase the volume of the hydrogen pressure vessels. Pressure vessels having an elliptical bottom, as opposed to one that is hemispherical, allow for a greater capacity. However, there are insufficient studies on the feasibility of the forming process required for an elliptical bottom. In this study, the liner capacity is calculated according to the ratios of the major to the minor axes of the elliptical bottom part in a hydrogen pressure vessel. Structural safety is verified through finite element analyses, and the results are compared to the theoretical results. The feasibility of the proposed elliptical shape of the pressure vessel bottom, while filled to maximum capacity, is validated through forming analysis.

Development of the High Pressure Hydrogen Gas Cylinder(Type4) for Fuel Cell Vehicle;Design Qualification Tests (연료전지 차량용 고압기체수소 저장용기(Type4)개발;설계검증시험)

  • Yoo, Gye-Hyoung;Ju, Yong-Sun;Heo, Seok-Bong;Jeon, Sang-Jin;Kim, Jong-Lyul;Lee, Jong-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.193-196
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    • 2007
  • We developed and tested the high pressure hydrogen gas cylinder(type4) for fuel cell vehicle. The working pressure is 350bar. We conducted material tests, production tests and design qualification tests on the developed cylinders according to modified NGV2-2000(hydrogen). The high pressure hydrogen gas cylinder met all the design qualification requirements of ANSI/CSA NGV2-2000 and acquired NGV2 certification from independent inspection agency.

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CAE Analysis for Cooling Deformation on the radius curvature of Multi-layer Jar Vessel (다층두께 Jar용기의 곡률반경에 따른 냉각변형 CAE 해석)

  • Shin, Nam-Ho;Choi, Jong-Suk
    • Proceedings of the KAIS Fall Conference
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    • 2006.11a
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    • pp.261-264
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    • 2006
  • 본 논문에서는 다양한 곡률반경의 연속에 의하여 살 두께 차가 큰 사출성형품에 불균일한 수축으로 인한 변형이 생성되어 이를 방지하기 위한 적정 CAE 냉각설계를 수행하였다. SAN 및 PMMA 재질의 Jar용기에 대한 균일냉각구조와 최적성형조건을 금형설계에 적용하고자 사출성형의 중요인자인 사출압력, 수지온도, 금형온도, 냉각조건 등을 moldflow 프로그램을 활용하여 연구를 수행하였다. 연구결과로서, 적정 변수인 사출압력 상승, 수지온도 낮춤, 급속냉각으로 후로우 등의 불량현상을 분석하였고 변형 및 불량을 극소화시킬 수 있는 냉각구조와 사이클 시간을 단축시킬 수 있는 사출성형조건을 제시하였고 적정 냉각모듈로부터 냉각시간을 단축하였다.

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Optimal Thickness Design of Ellipsoidal and Tori-Spherical Pressure Vessel Domes (타원형 및 토리-구형 압력용기도옴의 두께 최적화설계)

  • 이영신;김영완;조원만
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.707-715
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    • 1994
  • This study presents thickness optimization for the pressure vessel domes subject to internal pressure and axial force simultaneously. The considered typical pressure vessel domes are ellipsoidal and tori-spherical domes with skirt and nozzle part. These pressure vessel domes under loading have higher stress concentration on geometric discontinuity parts. Therefore, thickness optimization of axi-symmetric pressure vessel domes is essentially concerned on minimizing this stress concentration. The objective function is minimization of weight of pressure vessel dome. The design variable is thickness of dome and cylinder. Considered constraint is Von Mises equivalent stress. In the optimization procedure, ANSYS code is used. The equivalent and hoop stress of original shape domes are compared with those of optimal shape domes. And optimal thicknesses for pressure vessel domes are presented.

A study on designing a level gauge for cryogenic liquefied storage vessel by using a differential pressure sensor (차압센서를 이용한 극저온 액화가스 저장용기의 액면측정장치 설계에 관한 연구)

  • Choi, Dong-Joon;Lim, Hyung-Il;Doh, Deog-Hee;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.4
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    • pp.384-390
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    • 2013
  • The sizes of cryogenic vessels and storage tanks are becoming bigger due to strong demands from semiconductor and LCD industry as well as high-tech electronic industry. Conventional level and pressure gauges used for cryogenic vessels were analog types which made exact measurement difficult for the remained quantity at lower levels due to their poor accuracy. In this study, a design for a digital type gas level gauge which can measure the pressure and level inside of the cryogenic liquefied gas storage tanks has been proposed by using a differential pressure sensor, in which the measured data are monitored by a host PC and are transferred to a mobile printer for data confirmation at local station.

Performance Analysis of a Vehicle Disinfector Nozzles Used at Livestock Farm (축산 차량소독기의 노즐 성능 분석)

  • Kim, W.;Lee, S. K.
    • Journal of Animal Environmental Science
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    • v.11 no.2
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    • pp.111-116
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    • 2005
  • The purpose of this study was to analyze the performance of vehicle disinfector nozzles using at the livestock farm. The nozzle of vehicle disinfectors was measured spraying rate and equality distribution ratio by pressures. The spraying rate of TK-I's nozzle was 1,605 ml/min at 3 MPa, TK-II's nozzle was 2,020 ml/min, JA's nozzle was 1,150 ml/min and IS's nozzle was 795 ml/min. The number of nozzles of TK-I's, TK-II's, JA's and IS's for reasonable spraying rate($25{\ell}/min$. at 3 MPa) was respectively 16, 13, 22 and 32 units. The equality distribution ratio of TK-I's nozzle by pressures was equalized and the nozzles of TK-II's, JA's and IS's was sprayed to the center or side more then other sides in the measured boxes.

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Design of the discharge cleaning system for KSTAR vacuum vessel (KSTAR 제1벽 세정을 위한 방전세정 시스템 설계)

  • Jeong, S.H.;In, S.R.
    • Journal of the Korean Vacuum Society
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    • v.16 no.5
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    • pp.383-387
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    • 2007
  • In this paper the design of the discharge cleaning system for KSTAR vacuum vessel is described. We first discuss about the parameters which are related the efficiency of discharge cleaning. The RG(RF-assisted Glow) discharge which has the ignition and sustain pressure lower than those in the case of DC discharge, thus has the higher efficiency of discharge cleaning. So we adopt the RG discharge, in practical design, for KSTAR discharge cleaning system. For uniformity of the cleaning effect, we plan to install two discharge cleaning systems in A- and I-port of the KSTAR vacuum vessel. The designed system will be adapted for the study of the fuel recycling and of the boronization as well as the discharge cleaning of the KSTAR vacuum vessel.