• Title/Summary/Keyword: 쐐기형 레일클램프

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A Study on Wedge Angles of Wedge-type Rail Clamp for Preventing Jaw from Rotating (쐐기형 레일 클램프에서 조(jaw)의 회전을 방지하기 위한 적정 쐐기각에 대한 연구)

  • Shim J. J.;Lee S. W.;Han D. S.;Park J. S.;Jeon Y. H.;Lee H.;Han G. J.;Ahn C. W.
    • Journal of Navigation and Port Research
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    • v.29 no.8 s.104
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    • pp.735-740
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    • 2005
  • In this paper, we designed a wedge type rail-clamp which can protect container crane from sudden wind blast with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine an angle of wedge which prevent rotating of jaw and for smooth operation when wind blows. Therefore, this paper suggest a process to decide an angle of wedge within proper range obtained by experimental analysis as well as FEA of the wedge type rail clamp. A model with $6^{\circ}$ wedge angle is the most proper model to use in rail clamp bemuse it generated satisfactory clamping force and rotating angle underdesign specification.

A Experimental Analysis on the Relationship between the Angle of a Locker and the Clamping Force of Wedge Type Rail Clamp (Locker의 물림각과 쐐기형 레일클램프의 압착력에 관한 실험적 고찰)

  • Han Dong-Seop;Shim Jae- Joon;Han Geun- Jo;Lee Kwon-Hee
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2005.10a
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    • pp.247-252
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    • 2005
  • The wedge type rail clamp has the operating mechanism: First, the jaw pad clamps a rail with small clamping force Next as the wind speed increases, the clamping force of the jaw pad is increased by the wedge. In order to design the wedge type rail clamp, we need to determine the proper wedge angle to minimize the sliding distance of a roller and the proper clamping angle of a locker to generate the initial clamping force of a jaw pad. The researches for the proper wedge angle have conducted, and in this study we conducted the investigation to determine the proper clamping angle of a locker in the rail clamp with wedge angle of $10^{\circ}$. Because the initial damping force of the jaw pad was determined by the clamping angle of the locker, in order to carry out the clamping force of a jaw pad, we measured the locking force applied to a locker with respect to the clamping angle of a locker, such as $3^{\circ},\;4^{\circ},\;5^{\circ},\;6^{\circ},\;$ using a pressure gauge, and compared the results with the FEA results.

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Relationship between the Initial Clamping Force and the Proper Position of Supporter in the Wedge Type Rail Clamp (쐐기형 레일클램프에서 초기압착력과 지지대의 적정위치사이의 관계)

  • Han, Dong-Seop;Lee, Seong-Wook;Han, Geun-Jo;Lee, Kwon-Soon
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.1
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    • pp.357-362
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    • 2006
  • The wedge type rail clamp compresses with small clamping force at first, and with large clamping force when the wind speed increases because of the wedge working. At this time in order to display the wedge working, the rail clamp slips along a rail. If the supporter is not installed in the rail clamp when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. So the supporter has to be installed in the rail clamp. The proper position of this supporter is determined by the initial clamping force and the wege angle. Therefore in this study we adopted 5-kinds of wedge angle as the design parameters, and carried out the finite element analysis, in order to analyze the relationship between the initial clamping force and the proper position of supporter in the wedge type rail clamp.

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Relationship between the Initial Clamping Force and the Position of Supporter in the Wedge Type Rail Clamp (쐐기형 레일클램프에서 초기압착력과 지지대의 위치사이의 관계)

  • Lee, Seong-Wook;Han, Geun-Jo;Lee, Kwon-Soon;Han, Dong-Seop
    • Journal of Navigation and Port Research
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    • v.31 no.1 s.117
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    • pp.65-70
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    • 2007
  • The wedge type rail clamp compresses with small clamping force at first, and with large clamping force when the wind speed increases bemuse of the wedge working. At this time in order to display the wedge working, the rail clamp slips along a rail. If the supporter is not installed in the rail clamp when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. So the supporter has to be installed in the rail clamp. The proper position of this supporter is determined by the initial clamping force and the wege angle. Therefore in this study we adopted 5-kinds of wedge angle as the design parameters, and carried out the finite element analysis, in order to analyze the relationship between the initial clamping force and the position of supporter in the wedge type rail clamp.

The Effect of the Resistance of Wedge Frame on the Clamping Force of the Rail Clamp (쐐기프레임의 저항력이 레일클램프의 압착력에 미치는 영향)

  • Han Dong-Seop;Shim Jae-Joon;Lee Kwon-Hee;Han Geun-Jo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.06b
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    • pp.355-360
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    • 2006
  • The damping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the damping angle of a locker was set up in the wedge type rail damp for a container crane. In this time, of the resistance of wedge frame generates due to several factors, the damping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail damp in order to evaluate the effect of the resistance of wedge frame on the damping force of the wedge type rail clamp.

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The Design of Supporter to Prevent Overclamping in Wedge Type Rail clamp (쐐기형 레일클램프의 과클램핑 방지를 위한 지지장치 설계)

  • 한근조;안찬우;전영환;심재준;한동섭;김병진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1446-1449
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    • 2003
  • In this study we analyze operation principle of wedge type rail clamp using in the harbor and when wind force applies to container crane, we calculate deformation in each part of rail clamp. As a result of calculation, we will design rail clamp supporter that forbid overload to be applied at rail clamp according to adjust climbing wedge distance of roller. It would be adapted various container capacity and wind velocity.

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The Effect of Clamping Angle of a Locker on the Clamping Force of the Wedge Type Rail Clamp (Locker 의 물림각이 쐐기형 레일클램프의 압착력에 미치는 영향 평가)

  • Han D.S.;Lee S.W.;Han G.J.;Ahn C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1042-1045
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    • 2005
  • The wedge type rail clamp has the operating mechanism: First, the jaw pad clamps a rail with small clamping force. Next as the wind speed increases, the clamping force of the Jaw pad Is Increased by the wedge. The initial clamping force of a jaw pad was determined by the clamping angle of a locker. In this study, we carried out the finite element analysis to evaluate the relationship between the clamping angle of a locker and the clamping force of a jaw pad with respect to the design wind speed, such as 2, 4, 6, 8, and 10m/s, we adopted the wedge type rail clamp fur 50tons class container crane with the wedge angle of $10^{\circ}$.

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Shape Optimization for a Jaw Using Design Of Experiments (실험계획법을 이용한 조(Jaw)의 형상최적설계)

  • Bang, Il-Kwon;Kang, Dong-Hun;Han, Dong-Seop;Han, Geun-Jo;Lee, Kwon-Hee
    • Journal of Navigation and Port Research
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    • v.30 no.8 s.114
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    • pp.685-690
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    • 2006
  • The rail clamp is the device to prevent that a crane slips along rails due to the wind blast as well as to locate the crane in the set position for loading and unloading containers. The wedge typed rail clamp should be designed to consider the structural stability and the durability because it compresses both rail side with large clamping force by the wedge working as the wind speed increases. In this research, the design of experiments(DOE) and the variation technology(VT) built in ANSYS WORKBENCH are utilized to determine the optimum shape of a jaw. The optimum results obtained by two methods are compared and examined.

Shape Optimization for a Jaw Using DOE (실험계획법을 이용한 조(Jaw)의 형상최적설계)

  • Lee Kwon-Hee;Bang Il-Kwon;Han Dong-Seop;Han Geun-Jo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.06b
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    • pp.331-336
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    • 2006
  • The rail clamp is the device to prevent that a crane slips along rails due to the wind blast as well as to locate the crane in the set position for loading and unloading containers. The wedge type rail clamp should be designed to consider the structural instability and the durability because it compresses both rail side with large clamping force by the wedge working as the wind speed increases. In this research, there are two methods which are design of experiment and variation technology in used commercial software and shape optimization was performed. The optimum results obtained by the two methods are compared and examined.

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