• 한국융합학회논문지
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• 제12권2호
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• pp.185-191
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• 2021

본 자동차 실린더 블록 주조시 실린더 보어 내에서 발생하는 열로부터 구조적 변형을 방지하는데 필요한 워터 자켓 코어용 주물사의 특성을 분석하였다. 샌드 코어의 특성평가를 위하여 인장강도 시험기, 입도 지수(AFS-GFN), 광학현미경을 사용하였다. 주물사의 SiO2 함량이 높으면 고온팽창에 의한 치수 불량, 베이닝 불량이 발생하며, 너무 낮으면 코어 파손, 기포, 화학적 소착 등이 발생하였다. 입도 지수와 입형이 코어강도와 레진 소비량에 영향을 미치고, 이로 인한 불량 유형 변화가 발생하였다. 건조사가 염분이 높을수록 코어 강도는 감소하며, 알칼리성일수록 코어 강도가 감소하였다. 레진 함량 1.6~1.8%에서 1시간 경화 이후에 코어 강도 증가는 대략 최대를 보였다.

• 전산구조공학
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• 제15권2호
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• pp.34-41
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• 2002

• 오토저널
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• 제15권3호
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• pp.55-67
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• 1993

In this study, the thermal behavior characteristics of the cylinder block of a small 3-cylinder, 4-stroke gasoline engine were analyzed, using the 3-dimensional finite element method. Before numerical analyses were conducted, the performance test and the heat transfer experiment of the engine were carried out in order to prepare the input data for the computations. Engine cycle simulation was performed to obtain the heat transfer coefficient and the temperature of the gas and the mean heat transfer coefficient of coolant. Temperature fields as a result of steady-state heat transfer were obtained and compared with experimental results measured at specific points of the inner and the outer walls of the cylinder block. The thermal stress and deformation characteristics resulting from the nonuniform temperature distributions of the block were investigated. The effects of the thermal behaviors of the cylinder block on the engine operations and the unfavourable aspects of excessive thermal loading were examined on the basis of the calculated results.

• 한국기계가공학회지
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• 제3권1호
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• pp.90-94
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• 2004

Generally, a hydraulic cylinder block which is one of a vehicle parts that plays Important role in excavator power transmission, has copper alloy separation phenomenon by sliding motion between metals in high pressure condition. In this paper, to solve this problem, the interfacial reaction layer of Fe-Cu With SCM440 and copper alloy is studied through the melting method. As the result of this study, it is found that the interfacial reaction layer of $1{\mu}m$ created in the interface of Fe-Cu which has very strong physical bonding. It has been also confirmed that the melting method can improve life of the hydraulic cylinder block.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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• pp.287-288
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• 2006

Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules, welding repairs of cylinder block made of cast irons are generally not permitted. However, such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the cylinder blocks, made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding methods of packing seat and o-ring seat of cylinder block and apply them to the practice. It is concluding remarks that the suspected crack by a magnetic particle test due to different magnetic permeability can be identified, which are not associated with a mechanical discontinuity.

• 대한기계학회논문집B
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• 제22권12호
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• pp.1746-1754
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• 1998

A computer program has been developed to predict the heat transfer characteristics and the temperature distribution in the cylinder block of a 4-cylinder, 4-stroke engine. The finete element method is employed to handle the complex geometries associated with the practical cylinder block. The hexahedron finite element is used for a mesh generation of three-dimensional domain. The present numerical procedure has been validated with the measured temperature at several locations of cylinder block. The heat transfer characteristics of engine cylinder block is systematically analyzed for various engine speeds and loading conditions.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2001년도 추계학술강연 및 발표대회
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• pp.38-39
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• 2001

• 드라이브 ㆍ 컨트롤
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• 제10권1호
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• pp.56-60
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• 2013

• 한국주조공학회지
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• 제28권5호
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• pp.211-216
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• 2008

• Journal of Advanced Marine Engineering and Technology
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• 제23권3호
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• pp.331-337
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• 1999

Cracks on the cylinder block of diesel engines will often happen due to cyclic load and thermal stress. According to the Classification Societies' rules welding reparis of cylinder block made of cast irons are generally not permitted. However such welding repairs became inevitable taking enormous cost and time for their renewal into consideration. In this study repair welding methods for the clinder blocks made of gray cast irons were reviewed and the tests of their welds were carried out in order to purpose the repair welding meth-ods of packing seat and o-ring seat of cylinder block and apply them to the practice. The following conclusions are botained :1 The tensile strength of weld of cast iron more than that of base metal can be obtained by means of preheating keeping temperature above $100^{\circ}C$ between welding pass-es preventing slag inclusion peening and cramping weld metal by studs. 2. The suspected crack by a magnetic particle test due to different magnetic permeability can be identified which are not associated with a mechanical discotinuity.