• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2007.11a
• /
• pp.125-130
• /
• 2007

Firing tests have been performed for a 30 tonf-class full-scale regeneratively cooled combustion chamber. It was the first model which has welded construction of the injection head and the combustion chamber. A number of firing tests have been performed to evaluate combustion efficiency, regenerative cooling performance and durability of the combustor. This paper describes the results of firing tests performed at the design and off-design conditions which correspond to the chamber pressure of 60 bar, 68 bar respectively and the O/F ratio of 2.5 and 2.8 respectively. The data at each test condition have provided successful results in terms of combustion performance, combustion stability and durability. The tests are considered to be quite meaningful in the sense that the technologies for kerosene regeneratively cooled combustion chamber are successfully proven.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2009.11a
• /
• pp.69-73
• /
• 2009

Combustion test results of 1/2.5-scale thrust chamber for 75tonf-class liquid rocket engine were described. The thrust chamber has chamber pressure of 60 bar, propellant mass flow rate of 89 kg/s, and nozzle expansion ratio of 12. The combustion tests were conducted to verify the combustion performance, the regenerative cooling performance and the durability of thrust chamber at design point condition, and then were performed to confirm the operation and the combustion performance at low combustion pressure condition. All the tests had been successfully executed without the damage of the hardware. These test results present a possibility of hot firing test at low combustion pressure condition, and can be used as fundamental data to predict the combustion performance at design point condition for 75 tonf thrust chamber.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2003.10a
• /
• pp.181-184
• /
• 2003

We manufactured standard motor to measure burning rate of propellant, used to estimate burning rate of main motor by static fired testing. We installed static fired testing facility and developed standard motor more lightly to accomplish the test. As a result of the tests, we could get the burning rate closer than acquired by existing method to the main motor's on. And we confirmed repeatability by many times of tests. We will use this method positively for R&D and quality assurance activity of mass production.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2011.04a
• /
• pp.109-112
• /
• 2011

The result of design review and arrangement of a combustion chamber test facility(CTF) and a turbo-pump real propellant test facility(TPTF) is briefly described. The development/qualification tests of combustion chamber and turbo-pump for 75ton-class liquid rocket engine will be performed in CTF and TPTF. The critical design of hydraulic-pneumatic system, control and data acquisition system, test stand cell, and auxiliary facilities in CTF and TPTF was performed.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.17 no.1
• /
• pp.103-115
• /
• 2013

Durability testing method trends of the thermal barrier coating(TBC) for the combustion chamber of the liquid-propellant rocket engine have been investigated. Many types of the durability testing method such as the mechanical tests to measure surface cohesion force, the thermal fatigue tests with laser, furnace, burner or plasma, the small scale combustion tests using injectors, and the thermo-mechanical fatigue tests were observed. The TBC with sufficient durability can be selected for the use of combustion chamber through such specimen-level tests and the durability can be verified by the tests using the real scale combustion chambers.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2012.05a
• /
• pp.603-615
• /
• 2012

Durability testing method trends of the thermal barrier coating(TBC) for the combustion chamber of the liquid-propellant rocket engine has been investigated. Many types of the durability testing method such as the mechanical tests to measure surface cohesion force, the thermal fatigue tests with laser, furnace, burner or plasma, the small scale combustion tests using injectors, and the thermo-mechanical fatigue tests were observed. The TBC with sufficient durability can be selected for the use of combustion chamber through such specimen-level tests and the durability can be verified by the tests using the real scale combustion chambers.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2004.10a
• /
• pp.189-192
• /
• 2004

Test Facility for hot firing test of small size liquid rocket engine has been developed to research the cooing characteristics of kerosene for cylinder part especially. Propellants for the tests are kerosene and liquid oxygen as fuel and oxidizer respectively and they are fed by gaseous nitrogen. The engine components used hot firing test except for cylinder are cooled by tap-water. Valves for supply of propellants and coolants are controlled by pneumatically. System control and data recording are conducted automatically.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 1999.10a
• /
• pp.19-19
• /
• 1999

KSR 3단 AKM Motor Case를 개발하기 위해 추진기관 경량화에 가장 유리하고 비강도 및 비강성이 뛰어난 복합재 연소관을 고려하여 직경 300mm급의 축소형 모델을 선행 개발하였다. Netting 이론에 의해 연소관 두께를 결정하고 체적을 최소화 하기 위해 구형으로 연소관 형상을 설계하였다. 연소관을 제작하기 위한 맨드렐은 분리, 조립식으로 설계, 적용하였고 연소관 기밀 유지 및 추진기관 연소시 연소관을 보호하기 위한 삭마성 재료로 EPDM base의 고무 내열재 조성을 개발하였다. 고무 내열재는 맨드렐 위에 적층하고 Vacuum bagging 상태로 Autoclave에서 가황하여 적용하였다. 국내 최초로 Prepreg를 사용하는 Dry process로 고무 내열재가 적층된 맨드렐 위에 Winding하고, Vacuum bagging 상태에서 경화하여 연소관을 제작하였으며, 이 때 사용한 Carbor/Epoxy Perpreg 재료의 기계적 성질 및 열특성 시험을 병행하였다. 제작된 연소관은 수압 시험을 통하여 구조적 안정성을 입증하였고, NDT 검사를 통해 재료간 계면 상태를 분석하였다. 시험이 끝난 연소관은 향후 점화기 개발을 위하여 점화제 종류 및 약량을 변경하여 점화 시험을 수행하여 점화기 개발을 위한 기초 데이터를 확보하였다.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.11 no.3
• /
• pp.43-49
• /
• 2007

A ground firing test facility for Liquid Rocket Engine(LRE) combustor was built in Korea Aerospace Research Institute(KARI) in 2001 to support the development of the first Korean LRE for the KSR-III. About 170 tests were conducted up to date since its establishment and in the meantime a considerable improvements were made in the facility capability. This paper describes the outline, conducted tests and operation techniques which have been acquired through the operation of the test facility.

• Bulletin of the Korean Space Science Society
• /
• 2003.10a
• /
• pp.96-96
• /
• 2003

우주발사체라 함은 지구상의 물체를 우주, 즉 지구의 중력이 영향을 미치지 못하는 대기권 밖으로 운반하는 수단을 말한다. 이를 위해 다양한 추진방식이 제안되었고 연구되고 있으나 현재까지 실용화 된 것은 화학연료를 연소시킴으로 인해 발생하는 추진력으로 지구 중력을 이겨내는 방식이다. 또한 발사체 구성에서 추진기관분야는 전체 성능을 좌우할 정도로 큰 비중을 차지하고 있다. 따라서 이에 대한 최적화 및 성능 검증은 필수적이다. 추진기관에 대한 성능 검증기법은 우주발사체 기술이 발달해 옴에 따라 해석적 방법, 비 연소 모사시험 등 다양하게 제시되고 있으나, 우주발사체용 추진기관의 연소현상을 예측 및 모사하는 것이 쉽지 않고 구축된 데이터가 적기 때문에 발사체 개발 단계의 최종 검증 차원에서 연소시험을 실시하는 것이 일반적이다. 한국 최초의 우주발사체라 평가되고 있는 KSR-III 로켓의 경우에도 다양한 해석기법과 모사시험을 통해서 성능 예측을 하였으나, 역시 최종 성능 검증을 위해 10여회의 연소시험을 실시하였다. 본 논문을 통해 저자는 KSR-III 개발과정에서 수행된 10회의 연소시험의 수행 과정과 결과를 기술, 정리 및 평가하여 향후 진행될 우주발사체 개발 사업의 기초로 삼고자 한다.