• Title/Summary/Keyword: 시편준비

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High temperature oxidation of MCrAlY thermal barrier coating (MCrAlY 열차폐 코팅의 고온산화)

  • 고재황;이동복
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.219-219
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    • 2003
  • HVOF(High Velocity Oxygen Fuel)법을 사용한 MCrAlY(M=Ni, Co, Fe)계 열차폐 코팅(thermal barrier coating)은 열기관 내부의 극심한 환경 부하에 대해 구조물 표면에 열적, 화학적 장벽을 형성함으로써 구조물의 내구성을 향상시킨다 이와 동시에 열차폐 효과는 구조물의 온도상승 없이 내부 가동 온도를 높일 수 있게 함으로써 열효율을 상승시키고 연료 효율을 높여 가동비용 절감을 이룰 수 있는 동시에 고 연소를 통한 오염원의 배출을 감소시킬 수 있다. 본 연구에서는 $H_2O$$_2$=5:1 분위기 하에서 HVOF법을 사용하여 Hastelloy-X 기판위에 125$\mu\textrm{m}$의 두께로 다음 5종류의 (Ni, Co, Cr)계 MCrAlY 코팅을 용사시켰다. 준비된 (Ni, Co)-Cr-Al-(Y, Ta, Re), (Ni, Co)-Cr-Al-(Y, Re), (Ni, Co)-Cr-Al-(Y, Ta), (Ni, Co)-Cr-Al-Y, (Ni,Co)-Cr-Al-Ir 코팅시편에 대한 산화성질을 조사하기 위해 대기 중 1000, 1100, 120$0^{\circ}C$에서 50, 100, 150, 200시간 등온실험(Isothermal oxidation)을 실시하였고, XRD, SEM/EDS, EPMA를 이용하여 생성된 산화막과 코팅 시편의 조직 변화를 조사하였다. 산화온도와 산화시간이 증가할수록 산화막의 박리가 많이 발생하였으며, 분석 결과 미세하게 분포된 a-Al$_2$O$_3$ 입자, NiCr$_2$O$_4$스피넬 상, 미세한 Cr$_2$O$_3$가 관찰되었고, 코팅 조성 변화에 따라 형성되는 이들 산화물의 존재비가 달라졌으며, 산화온도가 높아질수록 산화속도가 가속화되었다.

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Fe-rich precipitates in hot-pressed $TiB_{2}$ (고온가압소결된 $TiB_{2}$에서의 철을 함유한 석출물)

  • Kwang Bo Shim;Keun Ho Auh;Brian Ralph
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.6 no.3
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    • pp.431-438
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    • 1996
  • Transmission electron microscopy has been used to investigate the microstructure of hot-pressed $TiB_{2}$. Thin foil specimens, prepared by conventional ion beam thinning, revealed many features which originated from the crystallographic anisotropy of hexagonal $TiB_{2}$. It was observed that in these specimens Fe-impurities are precipitated to form secondary Fe-rich phases at grain triple edges, in grain boundaries and sometimes in-grain. These Fe-rich precipitates were characterised by their coherence or semi-coherence to a favourably oriented grain at a grain triple edge or grain boundaries or to the matrix $TiB_{2}$ phase.

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TEM Sample Preparation for Cultured Neurons on a Glass Coverslip (Hydrofluoric acid 용액을 이용한 유리 커버글라스에 배양된 신경세포의 전자현미경 시료제작법)

  • Oh, Hyun-Woo;Park, Ho-Yong
    • Applied Microscopy
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    • v.35 no.4
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    • pp.10-15
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    • 2005
  • Cultured neurons from Drosophila brain on a glass coverslip to understand the structural basis of synapse were prepared for TEM observations. Neurons on a coverslip were fixed, dehydrated and embedded in Epon without separating from coverslip. After polymerization, the block was placed in 49% hydrofluoric acid to remove the coverslip. The block was examined under a light microscope to select exact neurons, then trimmed and sectioned for TEM observation.

Microstructural Observation of Phase Change Optical Disk by TEM (투과전자현미경을 이용한 상전이형 광디스크의 미세조직 관찰)

  • Kim, Soo-Chul;Kim, Gyeung-Ho
    • Applied Microscopy
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    • v.29 no.4
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    • pp.493-498
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    • 1999
  • With increasing demand for fast and reliable, yet economical data storage devices, the role of optical disk technology is becoming more important. In recent years, advanced laser technology combined with new materials has given the competitive edge over the traditional magnetic memory devices both in memory capacity and reliability of data retrieval. Continuing effort is being put into developing smaller and more complex structures for optical disks to increase their memory density. Characterization of such multilayered structure requires not only high spatial resolution for observation but also laborious specimen preparation. In this paper, the method of preparing optical disk specimens for TEM characterization is described in detail. The microstructural features in optical disks observed by TEM are also discussed.

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Nano Scale Compositional Analysis by Atom Probe Tomography: I. Fundamental Principles and Instruments (Atom Probe Tomography를 이용한 나노 스케일의 조성분석: I. 이론과 설비)

  • Jung, Woo-Young;Bang, Chan-Woo;Gu, Gil-Ho;Park, Chan-Gyung
    • Applied Microscopy
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    • v.41 no.2
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    • pp.81-88
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    • 2011
  • Even though importance of nano-scale structure and compositional analysis have been getting increased, existing analysis tools have been reached to their limitations. Recent development of Atom Probe Tomography (APT), providing 3-dimensional elemental distribution and compositional information with sub-nm scale special resolution and tens of ppm detection limit, is one of key technique which can overcome these limitations. However, due to the fact that APT is not well known yet in the domestic research area, it has been rarely utilized so far. Therefore, in this article, the theoretical background of APT was briefly introduced with sample preparation to help understanding APT analysis.

Assessment of Compressive Strength of Granitic Gneiss Using Nondestructive Testing based on Sound Energy (사운드에너지 기반 화강편마암의 비파괴 압축강도 산정)

  • Son, Moorak;Kim, Moojun
    • Journal of the Korean GEO-environmental Society
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    • v.19 no.8
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    • pp.5-10
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    • 2018
  • This study provides a method to assess the compressive strength of granitic gneiss using total sound signal energy, which is calculated from the signal of sound pressure measured when an object impacts on rock surface, and its results. For this purpose, many test specimens of granitic gneiss were prepared. Each specimen was impacted using a devised device (impacting a specimen by an initial rotating free falling and following repetitive rebound actions) and all sound pressures were measured as a signal over time. The sound signal was accumulated over time (called total sound signal energy) for each specimen of granitic gneiss and it was compared with the directly measured compressive strength of the specimen. The comparison showed that the total sound signal energy was directly proportional to the measured compressive strength, and with this result the compressive strength of granitic gneiss can be reliably assessed by an estimation equation of total sound signal energy. Furthermore, from the study results it is clearly believed that the compressive strength of other rocks and concrete can be assessed nondestructively using the total sound signal energy.

A Study on the Fire Risk of Car Interior Materials (자동차 내장재의 화재위험성에 관한 연구)

  • Lee, Hae-Pyeong;Kim, Young-Tak
    • Fire Science and Engineering
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    • v.24 no.2
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    • pp.82-88
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    • 2010
  • In this study, we have performed several tests for composite plastic materials to be applied on interior materials of a vehicle to identify their combustion characteristics using cone calorimeter, smoke density chamber and toxicity index chamber. We have prepared a total of 12 samples for 4 major parts of a vehicle wherein each major part has 3 different materials. The results of cone calorimeter test showed ignition time of PVC sheet and PVC leather were 2s. The 8 samples showed under less than 10s of ignition time. The sample comprising Nylon and PE had the biggest maximum heat release rate of 635 $kW/m^2$. The sample comprising Rubber showed the smallest maximum heat release rate but with the biggest total heat release. The results of smoke density chamber test showed the sample that is made up with Rubber had the biggest specific optical smoke density. The sample comprising PVC leather and PUR showed the biggest VOF4 which enables the initial smoke production. The results of toxicity index test showed that all samples contained carbon dioxide content exceeding its lethal concentration. The sample comprising PVC showed high content of hydrogen chloride and hydrogen bromide. The PVC sheet showed the biggest toxicity index calculated by using lethal concentration and test results. Toxicity index of all sample wes over 1.

Analysis of Magnetic Flux Leakage based Local Damage Detection Sensitivity According to Thickness of Steel Plate (누설자속 기반 강판 두께별 국부 손상 진단 감도 분석)

  • Kim, Ju-Won;Yu, Byoungjoon;Park, Sehwan;Park, Seunghee
    • Journal of Korean Society of Disaster and Security
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    • v.11 no.2
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    • pp.53-60
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    • 2018
  • To diagnosis the local damages of the steel plates, magnetic flux leakage (MFL) method that is known as a adaptable non-destructive evaluation (NDE) method for continuum ferromagnetic members was applied in this study. To analysis the sensitivity according to thickness of steel plate in MFL method based damage diagnosis, several steel plate specimens that have different thickness were prepared and three depths of artificial damage were formed to the each specimens. To measured the MFL signals, a MFL sensor head that have a constant magnetization intensity were fabricated using a hall sensor and a magnetization yoke using permanent magnets. The magnetic flux signals obtained by using MFL sensor head were improved through a series of signal processing methods. The capability of local damage detection was verified from the measured MFL signals from each damage points. And, the peak to peak values (P-P value) extracted from the detected MFL signals from each thickness specimen were compared each other to analysis the MFL based local damage detection sensitivity according to the thickness of steel plate.

The effect of different bonding systems on shear bond strength of repaired composite resin (접착 시스템이 수리된 복합 레진의 전단 결합 강도에 미치는 영향)

  • Seon, Eun-Mi;Kim, Hyeon-Cheol;Hur, Bock;Park, Jeong-Kil
    • Restorative Dentistry and Endodontics
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    • v.33 no.2
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    • pp.125-132
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    • 2008
  • The purpose of this study is to compare the shear bond strength of repaired composite resin with different bonding agents and evaluate the effect of bonding agents on composite repair strength. Forty composite specimens (Z-250) were prepared and aged for 1 week by thermo cycling between 5 and $55^{\circ}C$ with a dwell time of 30s. After air abrasion with $50\;{\mu}m$ aluminum oxide, following different bonding agents were applied (n = 10); SB group: Scotchbond multipurpose adhesive (3 step Total-Etch system); XE group: Clearfil SE bond (2 step Self-Etch system); XP group: XP bond (2 step Total-Etch system); XE group: Xeno III (1 step Self-Etch system). After bonding procedure was completed, new composite resin (Z-250) was applied to the mold and cured. For control group. 10 specimens were prepared. Seven days after repair, shear bond strength was measured. Data was statistically analyzed using one-way ANOVA and Tukey's test (p<0.05). The means and standard deviations of shear bond strength (MPa ${\pm}$ S.D.) per group were as follows: SB group: 17.06; SE group: 19.10; XP group: 14.44; XE group: 13.57; Control Group: 19.40. No significant difference found in each group. Within the limit of this study, it was concluded that the different type of bonding system was not affect on the shear bond strength of repaired composite resin.

Au-Sn합금 도금층의 접촉저항 및 솔더퍼짐성에 미치는 Sn함량의 영향

  • Park, Jae-Wang;Son, In-Jun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.130-130
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    • 2017
  • Au 합금 도금층은 내마모성 및 내식성이 우수하고 접촉저항이 낮기 때문에, 커넥터, 인쇄회로기판 등과 같은 전자부품의 접속단자부에 널리 적용되고 있다. 각 부품들을 효과적으로 전기적 신호를 통해 연결하기 위해서는 낮은 접촉저항이 요구되며, 이러한 Au 합금 도금층의 접촉저항은 합금 원소의 종류 및 함량, 용융 솔더와 전자부품을 고정시키는 표면실장공정에서 받는 theremal aging의 온도와 시간에 따라 변화된다. 현재 전자부품용 커넥터에 실시되고 있는 금 합금도금은 Au-0.3wt%Co합금, Au-0.2wt%Ni합금도금이 대부분 적용되고 있으며, 높은 순도(금 함유량 99.7wt%이상)로 인하여 금 사용량을 절감하기 어려운 실정이다. Sn은 Au와 높은 고용률을 갖는 합금을 형성하는 장점을 갖고 있기에 금 사용량 절감에 큰 기여를 할 수 있을 것으로 예상된다. 따라서 본 연구에서는 Sn을 합금 원소로 사용하여 높은 Sn함량을 갖는 Au 합금 도금층을 제작하고, 무연솔더의 융점보다 더 높은 온도인 533K에서 thermal aging을 실시하여, Sn함량별로 thermal aging에 따른 접촉저항과 솔더퍼짐성의 변화를 기존의 Co, Ni합금과 비교 조사하였다. 또한, 표면분석을 통하여 Au-Sn합금 도금층의 접촉저항이 변화하는 요인에 대해서도 고찰하였다. 표면적 $0.2dm^2$의 순수 동 시편 위에 약 $2{\mu}m$두께의 Ni도금을 실시한 후 Sn 함량을 다르게 준비한 도금 용액(Au 6g/L, Sn 1~8g/L)을 사용하여 Au-Sn합금 도금을 실시하였다. Au-Sn합금 도금층은 전류밀도 0.5ASD, 온도 $40^{\circ}C$에서 약 $0.1{\mu}m$두께가 되도록 도금하였으며, 두께는 형광X선 도금두께측정기로 측정하였다. 금 합금 도금층 내의 Sn함량은 Ti시편 위에 도금한 Au-Sn합금층을 왕수에 용해시킨 다음, ICP를 사용하여 분석하였다. Au-Sn합금 도금층의 접촉저항은 준비된 시편을 533K에서 1분 30초, 3분, 6분 간 열처리한 후, 5회 접촉저항을 측정하여 그 평균값으로 하중에 따른 금 합금 도금층의 접촉저항을 비교하였다. 솔더링성은 솔더볼을 합금 표면에 솔더페이스트를 이용하여 붙인 뒤 533K에서 30초간 열처리하고, 열처리 후 솔더볼의 높이 변화를 측정해 열처리 전 솔더볼의 높이에 비해 퍼진정도를 측정하였다. 또한, 도금층 내의 Sn함량에 따라서 접촉저항이 변화하는 요인을 분석하기 위해서 X선 광전자 분광기를 이용하여 도금층 표면의 정량 분석 및 화학적 결합상태를 분석하였다. ICP분석결과 Au-Sn합금층 내의 Sn함량은 도금용액의 조성별로 9~12wt% Sn 합금층이 형성된 것을 알 수 있었고 기존의 Au-Ni, Au-Co 합금층과 비교해 합금함량이 크게 증가된 것을 알 수 있었다. 또한 접촉저항 측정 결과, 기존의 Au-Ni, Au-Co합금층의 접촉저항과 비교했을 때 Au-Sn합금층의 접촉저항이 더 낮은 것을 알 수 있었다. 또한, 솔더퍼짐성 측정 결과 기존의 Au-Ni, Au-Co합금층과 비교해 솔더퍼짐성이 우수한 것을 확인할 수 있었다. 따라서 전자부품용 접점재료에 합금함량이 높은 Au-Sn합금층을 적용시키면 더 우수한 커넥터의 성능을 얻을 수 있을 뿐 아니라 경제적으로 큰 절약 효과를 기대할 수 있을 것으로 판단된다.

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