• Title/Summary/Keyword: 시멘트소성로

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Manufacturing and Utilization Technology of Non-carbonation Materials and Substituting 5wt.% Limestone in Low Heat Cement (비탄산염 원료 활용 석회석 5wt.% 이상 대체 저열시멘트 제조 및 활용기술 개발)

  • Son, Young Jun;Park, Dong Jin;Park, Cheol;Lim, Chae Yong
    • Cement Symposium
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    • s.49
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    • pp.27-28
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    • 2022
  • The cement industry emits a large amount of CO2, and 60~65% of the CO2 is generated from calcination of raw materials. So, the CO2 from cement industry can be reduced by substituting decarbonated materials for limestone. In this study, the chemical composition and grindability of three types of steel slag were evaluated and the application of those materials will be examined for the production of low heat portland cement.

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Image and Phase Analysis of Low Carbon Type Recycled Cement Using Waste Concrete Powder (폐콘크리트 미분말을 사용한 저탄소형 시멘트의 조직 및 상분석)

  • Song, Hun;Shin, Hyeon-Uk;Lee, Jong-Kyu;Chu, Yong-Sik;Park, Dong-Chan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.314-320
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    • 2014
  • Although the cement industry serves as the cornerstone of the construction industry by supplying one of its fundamental materials, it confronts new environmental challenges due to the problem of the $CO_2$ generated from raw materials and fuel used in the cement manufacturing process. Also, concrete structures can be decomposed and reused as construction materials. Simply in terms of the cyclic processing of $CO_2$, recycling waste concrete to manufacture recycled aggregate or recycling waste concrete powder, which is the material for cement can be considered optimally environment-friendly practices. This study contributes to the aim of manufacturing high value added materials that exploits the chemical properties of the waste concrete powder. From the research results, waste concrete powder is feasible to use to produce low carbon type recycled cement.

Control of chloride in cement kiln for application of Automobile Shredder Residues as cement kiln (ASR의 시멘트 열원 활용를 위한 킬른내 염소제어기술 개발)

  • Kwon, Woo-Teck;Kim, Soo-Ryong;Kim, Young-Hee;Shim, Jong-Woo;Yoo, Tae-Wook;O, Se-Cheon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.729-732
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    • 2007
  • 폐 자동차에서 발생하는 폐차잔재물(Automobile shredder Residue)의 시멘트 열원 활용을 위하여 시멘트 킬른에서의 염소제어기술을 확립하고자 하였다. 이를 위하여 본 연구에서는 ASR 발생공정에서 발생량이 가장 많은 light fluff 시료를 채취하였으며, 채취한 시료의 염소함량 분석 및 이를 토대로 하여 시멘트 킬른에서의 염소함량 순환거동을 예측하였다. 아울러 킬른내 염소제어설비의 안정적 가동을 위하여 기존 염소제어 시스템인 태평양 시멘트회사 시스템과 우베 시멘트회사 시스템의 장단점을 비교분석하여, 시멘트 킬른 내부에 함유되어있는 다량의 염소성분을 제어할 수 있는 기술개발 방향을 제시하고자 하였다.

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Study on Burnability and Reactivity of High Al2O3 Content OPC Clinker for the Use of Industrial Waste (산업부산물 활용을 위한 고Al2O3 함량 OPC 클링커의 소성성 및 반응성에 관한 연구)

  • Kang, Bong-Hee;Choi, Jaewon;Ki, Tae-Kyoung;Kwon, Sang-Jin;Kim, Gyu-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.294-301
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    • 2020
  • This study evaluated the burnability and hydration reaction of clinker burned with high Al2O3 content OPC to apply large amounts of industrial by-products in the cement manufacturing process. Specifically, after preparing a clinker with a high C3A content by burning the OPC raw material with a high content of Al2O3 in a laboratory electric furnace, the burnability of the clinker was evaluated through XRD Rietveld analysis and polarization microscopy, and clinker hydration reactivity was reviewed through the Isothermal conduction calorimetry analysis and the cement compressive strength. As a result, the kiln burning temperature for the production of high Al2O3 content clinker lower, and the compressive strength was equal to or higher than OPC. Therefore it was confirmed the possibility to manufacturing energy-saving high Al2O3 content clinker using a large amount of industrial by-products.

A Sustainable and Viable Method to Recycle Oyster Shell Waste as an Alternative of Limestone in Limestone Calcined Clay Cement (LC3) (석회석 소성 점토 시멘트(LC3) 내 석회석 대체재로서 굴 패각의 친환경적인 재활용 방안)

  • Her, Sung-Wun;Suh, Heong-Won;Park, Jae-Yeon;Im, Su-Min;Bae, Sung-Chul
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.219-226
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    • 2020
  • Over the last decades, great efforts have been devoted to reuse industrial wastes and by-products from various industries as supplementary cementitious materials in order to reduce carbon dioxide(CO2) emission by reducing the use of Portland cement in construction. Oyster shell waste, originating from the fishery industry, is available in huge quantities in certain areas, and is generally discarded or landfilled. In this study, we aimed to reuse oyster shell as an alternative to limestone in limestone calcined clay cement(LC3). The oyster shell calcined clay cement(OC3) paste were produced and were characterized via X-ray diffraction, isothermal calorimetry, compressive strength tests, and thermogravimetry. The results revealed that OC3 pastes exhibited similar strength development and reactivities by pozzolanic reaction with LC3, which implies that oyster shell could be used as a substitute for limestone in LC3.

Utilization of Waste Tries in Cement Kiln as an Energy Source (시멘트 소성공정에서 폐타이어의 효율적 열이용 연구)

  • 노갑수;서형석;이영조;김영하;최명일
    • Resources Recycling
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    • v.4 no.4
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    • pp.37-58
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    • 1995
  • Whole tues were put uto cement kiln inlet where the tempmalures or gas and cemcnt-raw-materials were 1050 and 800- 850.C. respcclrvely. Tl~ck iln consisls of \ulcorner-stage suspension preheatel- and air quenching coolers The amount of wusle tlrcs added in lhc normal encrgy in lhc ce~ncnlk iln was 3, 5, 7% by volume Welght and steel contents of tiles. ulti~~iaalcn d elemental analysis, ash contents. ash hsion temperature. etc, wete detcnutned to inveshgate thc prnpcrlics a1 tires and ilreir ashes. Flucluat~ons of cement kiln placess, cement quality and an pollulton were invesligalerl during lhc burning tins. When the Ieeding ralio ol wasle lires to normal cncrgy was 50'0, there was nn wlde d~ffereilces m the cemmt quctlity and air pollutcon between operation with tiles and withoul tires. Tl~ch cal iccovcry was uhout 50% w~th5 % add~tionI n the nonndl energy. There was a little lxt fluctuation of cement quultty ncld an pollution at olher feeding ralios.

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Prediction of Rheological Properties of Cement-Based Pastes Considering the Particle Properties of Binders (결합재의 입자특성을 고려한 시멘트 기반 2성분계 페이스트의 유변특성 예측)

  • Eun-Seok Choi;Jun-Woo Lee;Su-Tae Kang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.6
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    • pp.111-119
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    • 2023
  • Recently, a variety of new cement-based materials have been developed, and attempts to predict the properties of these new materials are increasing. In this study, we aimed to predict the rheological properties of binary blended pastes. The cementitious materials used in the study included Portland cement (PC), fly ash (FA), blast furnace slag (BS), and silica fume (SF). The three binder components, fly ash, blast furnace slag, and silica fume, were blended with cement as the foundational composition. We predicted the yield stress and plastic viscosity of the pastes using the YODEL (Yield stress mODEL) and Krieger-Dougherty's equation. The predictive model's performance was validated by comparing it with experimental results obtained using a rheometer. When the rheological properties of the binary blended paste were predicted by reconstructing the properties and parameters used to predict the individual materials, it was evident that the predictions made using the proposed method closely matched the experimental results.

Prediction of the Rheological Properties of Cement Mortar Applying Multiscale Techniques (멀티스케일 기법을 적용한 시멘트 모르타르의 유변특성 예측)

  • Eun-Seok Choi;Jun-Woo Lee;Su-Tae Kang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.2
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    • pp.69-76
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    • 2024
  • The rheological properties of fresh concrete significantly influence its manufacturing and performance. However, the diversification of newly developed mixtures and manufacturing techniques has made it challenging to accurately predict these properties using traditional empirical methods. This study introduces a multiscale rheological property prediction model designed to quantitatively anticipate the rheological characteristics from nano-scale interparticle interactions, such as those among cement particles, to micro-scale behaviors, such as those involving fine aggregates. The Yield Stress Model (YODEL), the Chateau-Ovarlez-Trung equation, and the Krieger-Dougherty equation were utilized to predict the yield stress for cement paste and mortar, as well as the plastic viscosity. Initially, predictions were made for the paste scale, using the water-cement ratio (W/C) of the cement paste. These predictions then served as a basis for further forecasting of the rheological properties at the mortar scale, incorporating the same W/C and adding the cement-sand volume ratio (C/S). Lastly, the practicality of the predictive model was assessed by comparing the forecasted outcomes to experimental results obtained from rotational rheometer.

크링카 냉각기의 발달과 경향

  • 한국양회공업협회
    • Cement
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    • s.71
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    • pp.44-50
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    • 1978
  • 오늘날 grate식 냉각기는 일산능력 7,000둔급의 공장에서 가동중에 있는 일산능력 10,000둔급 공장의 것이 설계단계에 있다. Planetary식 냉각기의 현재 최대능력은 일산능력 약 50,000둔급이지만 서서히 대형화하는 경향에 있다. Rotary식 냉각기는 일산능력 약 2,000둔급의 것이 가동중이다. 현재의 크링카 냉각기는 일장일단이 있으며 모든 크링카 소성장치에 공통으로 최적한 냉각기는 아니다. 시멘트 제조업자는 키른에 적합하게 특별히 제작된 최적의 방법을 선택하기 위해서 끊임없는 노력을 계속해야만 할것이다. 한편 냉각기 제조업자들은 오늘날 시장에 있는 모든 냉각기가 개선의 방향으로 끊임없는 노력을 해야만 할 것이다.

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