• Title/Summary/Keyword: 쉴드공법

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Study on selection and basic specifications design of shield TBM for power cable tunnels (터널식 전력구 쉴드TBM 선정 및 기본설계 사양 제시에 관한 연구)

  • Jung Joo Kim;Ji Yun Lee;Hee Hwan Ryu;Ju Hwan Jung;Suk Jae Lee;Du San Bae
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.3
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    • pp.201-220
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    • 2023
  • Power cable tunnels is one of the underground structures meant for electricity transmission and are constructed using shield TBM method when transitting across urban and subsea regions. With the increasing shaft depth for tunnels excavation when the shield TBM excavated the rock mass, the review of selecting closed-type shield TBM in rocks becomes necessary. A simplified shield TBM design method is also necessary based on conventional geotechnical survey results. In this respect, design method and related design program are developed based on combined results of full-scale tests, considerable amount of accumulated TBM data, and numerical simulation results. In order to validate the program results, excavation data of a completed power cable tunnel project are utilized. Thrust force, torque, and power of shield TBM specification are validated using Kernel density concept which estimates the population data. The robustness of design expertise is established through this research which will help in stable provision of electricity supply.

Evaluation of applicability of xanthan gum as eco-friendly additive for EPB shield TBM soil conditioning (친환경 첨가제로서 잔탄검의 토압식 쉴드 TBM 쏘일 컨디셔닝 적용성 평가)

  • Suhyeong Lee;Hangseok Choi;Kibeom Kwon;Byeonghyun Hwang
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.3
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    • pp.209-222
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    • 2024
  • The Earth Pressure Balance (EPB) shield Tunnel Boring Machine (TBM) is widely used for underground tunnel construction for its advantages, such as eliminating the need for additional facilities compared to the slurry shield TBM, which requires Slurry Treatment Plant (STP). During EPB shield TBM excavation, a soil conditioning technique is employed to enhance the physical properties of the excavated soil by injecting additives, thus broadening the range of applicable ground conditions to EPB shield TBMs. This study explored the use of xanthan gum, a type of biopolymer, as an alternative to the commonly used polymer additive. Biopolymers, derived from biological sources, are fully biodegradable. In contrast to traditional polymers such as polyacrylic acid, which contain environmentally harmful components, xanthan gum is gaining attention as an eco-friendly material due to its minimal toxicity and environmental impact. Test conditions with similar workability were established through slump tests, and the rheological characteristics were assessed using a laboratory pressurized vane shear test apparatus. The experiments demonstrated that, despite exhibiting similar workability, the peak strength in the flow curve decreased with increasing the content of xanthan gum. Consequently, a correlation between the xanthan gum content and peak strength was established. Replacing the traditional polymers with xanthan gum could enable stable EPB shield TBM operation by reducing equipment load, in addition to offering environmental benefits.

Study on the Betterment of Construction Capacity in SHIELD Method (쉴드 공법의 시공성 개선에 관한 연구)

  • 김민성;한건모
    • Journal of Ocean Engineering and Technology
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    • v.12 no.1
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    • pp.3-9
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    • 1998
  • According to the developement of cities, electric wires and commuinication lines which are currently above the ground effect on the bad. Nowadays, it is necessary to build up underground facilities because the construction is increasing. Excavation work has been dominant even though the inconvenient things occurred, for example a civil appeal, a traffic obstacle, safety and spoiling the fine view because of the cost or period of the construction work. But the congestion of cities are more and more serious. Therefore shield-method is the way to escape from congestion. I considered all the construction fields which are in progress or finished.

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A study on the soil conditioning behaviour according to mixing method in EPB shield TBM chamber (EPB 쉴드 TBM 챔버 내 혼합방법에 따른 배토상태거동에 대한 연구)

  • Kim, Yeon-Deok;Hwang, Beoung-Hyeon;Cho, Sung-Woo;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.4
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    • pp.233-252
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    • 2021
  • This paper is a study to improve the efficiency of mixing technology in the shield TBM chamber. Currently, the number of construction cases using the TBM method is increasing in Korea. According to the increasing use of TBM method, research on TBM method such as Disc Cutter, Cutter bit, and Segment also shows an increasing trend. However, there is little research on the mixing efficiency in chamber and chamber. In order to improve the smooth soil treatment and the behavior of the excavated soil, a study was conducted on the change of the mixing efficiency according to the effective mixing bar arrangement in the chamber. In the scale model experiment, the ground was composed using plastic materials of different colors for ease of identification. In addition, the mixing bar arrangement was different and classified into 4 cases, and the particle size distribution was classified into single particle size and multiple particle size, and the experiment was conducted with a total of 8 cases. The rotation speed of the cutter head of all cases was the same as 5 RPM, and the experiment time was also carried out in the same condition, 1 minute and 30 seconds. In order to check the mixing efficiency, samples at the upper, middle (left or right), and lower positions of each case were collected and analyzed. As a result of the scaled-down model experiment, the mixing efficiency of Case 4 and Case 4-1 increased compared to Case 1 and Case 1-1, which are actually used. Accordingly, it is expected that the mixing efficiency can be increased by changing the arrangement of the mixing bar in the chamber, and it is considered to be effective in saving air as the mixing efficiency increases. Therefore, this study is considered to be an important indicator for the use of shield TBM in Korea.

Study on improving method of arranging trapezoidal pre-cast segment lining in shield tunnel (쉴드터널의 사다리꼴 세그먼트라이닝 배열방법 개선에 대한 연구)

  • Kim, Jung-Hyun;Kang, Kyung-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.9 no.1
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    • pp.1-18
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    • 2007
  • This study is about an arrangement method of trapezoidal pre-cast segment lining that can be applied in shield tunnel construction. Trapezoidal segment lining is formed by assembling tapered pre-cast concrete segments taking advantage of the tapered shape of pre-cast segments upon delivery on site. By calculating tapering of the segments manufactured in single type and rotating the segments when putting them together, a variety of tunnel alignments can be arranged in the most efficient way. Once the design criteria and tunnel alignment (straight or curved) is analyzed, the sequence of assembling trapezoidal segments in compliance with tunnel alignment will be computed. On site an operator can utilize the softwareto automatically determine sequential arrangement of trapezoidal segments. When the actual arrangement of segmental lining is different from the computed output, the operator can input the actually measured values to coincide the computerized calculation with the real status of assembly. Then the adjustment will be the basis of subsequent arrangement of segments, thus the continuity of work can be guaranteed.

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The First Case Study of TBM Pre-Excavation Type 2-Arch Tunnel in Korea (국내 최초 TBM선굴진 2-Arch터널 설계사례 연구)

  • Hyung-Ryul Kim;Sang-Jun Jung;Jun-Ho Kang
    • Tunnel and Underground Space
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    • v.33 no.4
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    • pp.255-264
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    • 2023
  • As the demand for urban underground space increases recently, urban tunnel planning is actively progressing. In the urban area, a underground station is planned in consideration of the living environment of residents, and 2-arch tunnel is applied for the stability of existing structures and reduction of environmental damage. However, since the depth of weak rock mass is deeply distributed in the urban area due to severe weathering, careful planning is required to secure tunnel stability. In addition, if TBM mechanical excavation is applied as the main tunnel excavation method considering the composite ground in urban area, the construction connectivity with the 2-arch tunnel of the NATM concept may be deteriorated. In this study, the design case of applying TBM pre-excavation type 2-arch tunnel for the first time in Korea was mainly described. The main considerations for the segment design of TBM pre-excavation type 2-arch tunnel were explained for side tunnels. Also, a stability analysis was conducted to verify the effectiveness and adequacy of the TBM pre-excavation type 2-arch tunnel.

Effect of a Frontal Impermeable Layer on the Excess Slurry Pressure during the Shield Tunnelling (전방 차수층이 쉴드터널 초과 이수압에 미치는 영향)

  • Lee, Yong-Jun;Lee, Sang-Duk
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1199-1213
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    • 2011
  • Slurry type shield would be very effective for the tunnelling in a sandy ground, but low slurry pressure could cause a tunnel face failure or a ground settlement in front of the tunnel face. Thus, the stability of tunnel face could be maintained by applying an excess slurry pressure that is larger than the active earth pressure. However, the slurry pressure should increase properly because an excessively high slurry pressure could cause the slurry flow out or the passive failure of the frontal ground. It is possible to apply the high slurry pressure without passive failure if a horizontal impermeable layer is located in the ground in front of the tunnel face, but its location, size, and effects are not clearly known yet. In this research, two-dimensional model tests were carried out in order to find out the effect of a horizontal impermeable layer for the slurry shield tunnelling in a saturated sandy ground. As results, larger slurry pressure could be applied to increase the stability of the tunnel face when the impermeable layer was located in the ground above the crown in front of the tunnel face. The most effective length of the impermeable grouting layer was 1.0~1.5D, and the location was 1.0D above the crown level. The safety factor could be suggested as the ratio of the maximum slurry pressure to the active earth pressure at the tunnel face. It could also be suggested that the slurry pressure in the magnitude of 3.5~4.0 times larger than the active earth pressure at the initial tunnel face could be applied if the impermeable layer was constructed at the optimal location.

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A fundamental study on the minimize wear of slurry shield TBM sludge bend pipe (이수식 쉴드 TBM 배니곡관 마모 최소화를 위한 기초 연구)

  • Soo-Jin Lee;Hyeon-Do Kim;Yong-Woo Kim;Sang-Hwan Kim
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.3
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    • pp.243-254
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    • 2024
  • Currently, due to industrial development in domestic regions, buildings are saturated not only in major city centers but also in surrounding urban areas. Accordingly, people's attention has focused on underground spaces, and tunnels are being widely used, especially in urban development. Research on tunnels and tunnel excavation methods is actively underway. However, there is a lack of research on the wear and tear problems of sludge discharge pipes when using a slurry shield TBM. Therefore, in this paper, the L-shaped bend pipe used in the existing sludge discharge pipe was transformed into a T-shaped bend pipe to move sludge. As a result, it was confirmed that compared to the L-shaped bend pipe, the impact of the T-shaped bend pipe on the bend pipe when discharging sludge was reduced. Based on these results, it is expected that wear of the sludge discharge pipe can be minimized by using a T-shaped bend pipe when using slurry shield TBM equipment. This is expected to ultimately lead to economic benefits, such as reducing costs due to replacement of curved pipes or additional welding during tunnel construction.

Exposure Characteristics to Noise Among Tunnel Construction Workers (터널공사현장 근로자의 소음노출 특성 평가)

  • Kim, Kab Bae;Jang, Jae-Kil
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.9
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    • pp.831-840
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    • 2013
  • The noise levels of workers in tunnel sites are likely to be high because tunneling work places are confined space. However, research on the noise exposure levels of tunneling workers have not been performed intensively due to restricted accessibility to tunnel construction sites. The aim of this study is to evaluate the noise exposure levels for workers engaged in tunneling work sites. Noise dosimeters were used for monitoring workers' noise exposure level in 5 tunneling work sites in accordance with the Notification of the Ministry of Labor. Among 5 tunneling work sites, 4 of them used NATM tunneling method and 1 work site used shield TBM tunneling method. The average noise exposure levels of NATM tunneling workers was 81.1 dB(A) and 15.4 % of the workers' noise level were exposed more than 90 dB(A) which is the exposure limit value. In Shield TBM tunneling method, 4.3 % of the workers were exposed more than 90 dB(A) of noise level, the average noise exposure levels of TBM tunneling workers was 84.1 dB(A).

Investigation of Prior Technology and Development Case for Consecutive Excavation Technique of Shield TBM (연속굴착 쉴드 TBM 기술 관련 해외기술 및 개발사례 조사)

  • Mun-Gyu Kim;Jung-Woo Cho;Hyeong-seog Cha
    • Tunnel and Underground Space
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    • v.33 no.5
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    • pp.299-311
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    • 2023
  • Continuous excavation technologies are developed to improve the excavation rate of shield TBM. Continuous excavation is a technology that provides thrust to segments, excluding being installed one, to reduce tunneling downtime. This paper investigated the prior technology related to continuous excavation segments. The main technology was classified into helical segment, honeycomb segment, and conventional segment methods. The helical segment method has not been applied in actual construction yet, and the honeycomb segment method has not succeeded in commercialization. The continuous excavation method using conventional segments has been successfully demonstrated. The thrust force and operation method of the thrust jacks for the semi-continuous technology were analyzed. Continuous excavation TBM research is also progressing in Korea, and through the analysis of successful cases, the need to develop independent continuous excavation methods has been identified.