• Journal of the Korean Institute of Gas
• /
• v.26 no.3
• /
• pp.38-44
• /
• 2022

As the supply of hydrogen charging stations for hydrogen supply accelerates due to the hydrogen economy revitalization policy, the risk of accidents is also increasing. Since most hydrogen explosion accidents lead to major accidents, it is very important to secure safety when using hydrogen energy. In order to utilize hydrogen energy, it is essential to secure the safety of hydrogen storage containers used for production, storage, and transportation of liquid hydrogen. In this paper, in order to evaluate the structural safety of a hydrogen-filled pressure vessel, the behavioral characteristics of gas pressure were analyzed by finite element analysis. SA-372 Grade J / Class 70 was used for the material of the pressure vessel, and a hexahedral mesh was applied in the analysis model considering only the 1/4 shape because the pressure vessel is axisymmetric. A finite element analysis was performed at the maximum pressure using a hydrogen gas pressure vessel, and the von Mises stress, deformation, and strain energy density of the vessel were observed.

• Journal of Platform Technology
• /
• v.10 no.4
• /
• pp.3-10
• /
• 2022

In this study, damage resulting from internal flaws was investigated by finite element analysis for the safety evaluation of a non-destructive testing platform for hydrogen pressure vessels. A specimen was modeled and calculated using finite element analysis to determine material properties in accordance with the parameters of the composite material in order to assess the safety of the Type 4 hydrogen pressure vessel. Through this, flaws in the hydrogen pressure vessel were modeled, and test conditions were provided in accordance with rules to look into whether there was safety. Delamination, foreign object, and vertical cracks were modeled for internal flaws, and damage was examined in accordance with failure criteria. As the delamination defect approached the interior of the hydrogen pressure tank, it became more likely to cause damage. Additionally, as the crack depth grew in the case of vertical cracks, the likelihood of crack propagation rose. On the other hand, it was anticipated that the foreign item defect would suffer more damage from the outside in. A non-destructive testing platform will be used to assess the safety of fuel cell vehicles that are already in operation in future research.

• Journal of the Korean Institute of Gas
• /
• v.24 no.6
• /
• pp.61-69
• /
• 2020

This paper is a study of the behavior characteristics that occur in the hydrogen storage vessel TYPE 1 according to pressure and temperature conditions by FEM(Finite element method). Von Mises stress (VMS) generated at the highest pressure was compared with Yield strength (YS) of the material for structural safety assessment of the container, and the results of plastic strain energy density (PSED) were analyzed as basic data for life expectancy. According to the analysis results, the safety of the hydrogen gas storage vessel is not ensured due to the occurrence of VMS higher than the yield strength on the bottom of the storage container at a gas pressure of 40 Mpa or higher. In addition, the results of VMS caused by temperature conditions are very low and the behavior by temperature can be ignored. The maximum pressure of VMS/YS below 1 is calculated to be about 30 Mpa, indicating that the hydrogen storage container subject to this paper should be managed with a gas charging pressure of less than 30 Mpa.

• Journal of the Korean Institute of Gas
• /
• v.27 no.3
• /
• pp.116-122
• /
• 2023

As the number of hydrogen filling stations for hydrogen supply increases with the progress of low-carbon eco-friendly energy policies, the risk of accidents is also increasing. Actual pressure vessels may have defects such as notches, pores, and inclusions that may occur during the manufacturing process. Therefore, it is necessary to evaluate the integrity of pressure vessels in the case where cracks exist in pressure vessels under internal pressure. In this paper, 3D finite element analysis was used to evaluate the structural safety of hydrogen-filled pressure vessels with surface cracks, and the shape of surface cracks was compared with the commonly used semi-elliptical shape. In the future, these results will be used to predict the remaining life of the pressure vessel in consideration of fracture mechanics.

• 한국신재생에너지학회:학술대회논문집
• /
• 2011.11a
• /
• pp.98.2-98.2
• /
• 2011

지구 온난화의 원인이 되는 이산화탄소를 저감하며 유해한 배기가스를 배출하지 않는 수소연료전지자동차(FCV)에 대한 관심이 높아지고 있다. 한국가스안전공사에서 현재 구축하고 있는 평가장비는 이러한 수소연료전지자동차용으로 사용되는 고압용기의 수압반복시험 및 밸브류로 구성된 고압수소저장시스템의 단품 및 시스템 평가를 통한 안전신뢰성 검증을 목적으로 하고 있다. 현재 수소연료전지자동차는 차량이나 부품의 시험 방법에 대한 통일된 기준/표준/시험법이 아직 완전하게 정비되어 있지 않고, 시장에서의 도입 제도, 기준 등이 만들어지고 있는 현실이다. 또한 연료로 수소를 사용하는 도입단계에 있기 때문에, 수소용기가 반복압력변동에 따라 어떤 거동을 나타내는지에 대한 실험관련 연구가 미진한 상태이다. 따라서 수소연료전지자동차용 고압수소저장시스템에 대한 내구성, 안전성 확보를 위하여 수소연료전지자동차에서 중요한 부품인 용기에 대한 반복피로시험이 필요하다. 특히 복합재 용기 분야에서 Type3용기에 대한 높은 안전성과 내구성이 보고되고 있지만 실질적으로 얼마나 다른 용기에 비해 높은 성능을 가지고 있는지 국내에서는 체계적으로 검증된바 없다. 따라서 구축된 수압반복 장비를 이용하여 Type3 용기에 대한 수압반복시험을 실시하였으며, 이를 통해 수소용기의 거동을 확인하고자 한다.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.41 no.10
• /
• pp.941-948
• /
• 2017

Recently, hydrogen energy has been in the spotlight as an alternative to diminishing fossil fuels and as a potential solution to environmental pollution. The development of hydrogen-fueled vehicles and the demands for improved fuel efficiencies have resulted in the need to increase the volume of the hydrogen pressure vessels. Pressure vessels having an elliptical bottom, as opposed to one that is hemispherical, allow for a greater capacity. However, there are insufficient studies on the feasibility of the forming process required for an elliptical bottom. In this study, the liner capacity is calculated according to the ratios of the major to the minor axes of the elliptical bottom part in a hydrogen pressure vessel. Structural safety is verified through finite element analyses, and the results are compared to the theoretical results. The feasibility of the proposed elliptical shape of the pressure vessel bottom, while filled to maximum capacity, is validated through forming analysis.

• 한국전기화학회:학술대회논문집
• /
• 2005.07a
• /
• pp.201-206
• /
• 2005

본 연구는 기 개발 완료된 천연가스차량용 200bar급 Type 3 복합재 압력용기를 개발로 축척된 핵심요소기술과 실질적인 경험을 바탕으로 수소연료전지 차량에 탑재할 350bar급 Type 3 복합재 압력용기에 대한 설계/해석과 시험평가의 핵심적인 사항을 고찰하였다. 설계/해석에는 350bar급 Type 3 복합재 압력용기에 대한 3차원 비선형 유한요소 모델링 및 해석기법이 제시되었고, 설계된 라이너형상과 와인딩 패턴을 이용하여 필라멘트 와인딩 공법으로 1차시제품을 제작하였다. 제작된 시제품에 대하여 파열시험 및 반복피로시험을 수행하여 설계/해석 기법의 타당성을 검증하였다.

• Composites Research
• /
• v.35 no.6
• /
• pp.425-430
• /
• 2022

In this study, the mechanical properties of the pressure vessel composite exposed to the thermal environment were evaluated to establish the standard for high temperature static pressure test of the pressure vessel for hydrogen bus. As the tensile strength of the composite material approaches the glass transition temperature of the epoxy resin, the strength decreases due to the deterioration of the epoxy resin. In addition, it was confirmed that the tensile strength increased again due to the post-curing of the epoxy resin during long-term exposure. Therefore, the accelerated stress rupture test conditions of the pressure vessel for the hydrogen bus should be set based on the epoxy resin properties of the carbon fiber composite material.

• Composites Research
• /
• v.29 no.2
• /
• pp.60-65
• /
• 2016

In this paper, finite element analysis and real time monitoring experimental work using FBG sensor were carried out for analyzing structural integrity of a Type IV hydrogen pressure vessel under impact loading condition. By using finite element analysis with the ply based modeling technique, sensor insertion points and pressure condition were suggested. Tensile test with an angle ply specimen was conducted for getting the reliability of FBG sensor insertion method. After fabricating the vessel, total five times pressurization fatigue tests were conducted (Non-impact pressurization: 1, After impact pressurization: 4). Experimental results revealed that filling cycle time was gradually increased and filling gradient was decreased when the vessel experienced impact.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.37 no.12
• /
• pp.1497-1502
• /
• 2013

When using hydrogen gas as an ecofriendly energy sources, it is necessary to conduct a safety assessment and ensure thereliability of the hydrogen pressure vessel against hydrogen embrittlement expected in the steel materials. In this study, by applying the in-situ SP test method, the gas hydrogen embrittlement behaviors in SA372 steel, which is commonly used as a pressurized hydrogen gas storage container, were evaluated. To investigate the hydrogen embrittlement behavior, SP tests at different punch velocities were conducted for specimens with differently fabricated surfaces at atmospheric pressure and under high-pressure hydrogen gas conditions. As a result, the SA372 steel showed significant hydrogen embrittlement under pressurized hydrogen gas conditions. The effect of punch velocity on the hydrogen embrittlement appeared clearly; the lower punch velocity case indicated significant hydrogen embrittlement resulting in lower SP energy. The fractographic morphologies observed after SP test also revealed the hydrogen embrittlement behavior corresponding to the punch velocity adopted. Under this pressurized gas hydrogen test condition, the influence of specimen surface condition on the extent of hydrogen embrittlement could not be determined clearly.