• Title/Summary/Keyword: 소성해석법

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Concurrent Engineering Approach to the Die Design of Metal Forming Process using Rapid Prototyping and Finite Element Analysis (쾌속 3차원 조형법과 유한요소해석을 연계한 소성가공 금형설계의 동시공학적 접근방법)

  • Part, K.;Yoon, J.W.;Cho, J.R.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.146-154
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    • 1996
  • In this work, rapid prototyping and three-dimensional finite element analysis are simultaneously applied to the die design of metal forming processes. Rapid prototyping is a new prototyping technology which produces three-dimensional part models directly from CAD data and has been extensively applied to various manufacturing processes. There are many types of rapid prototyping systems due to their building principles and materials. In this work, Stereolithography Apparatus(SLA), which is the most widely used rapidprototyping system, is introduced to manufacture the die set. For general preparation of STL file, which is the standard input file of rapid prototyping system, mesh data which are used in describing the die surface in finite element analysis are translated so that rapid prototyping and finite element analysis are dffectively connected. A die set for spider forging and a clover punch for deep drawing section are manufactured effciently using SLA prototypes, and metal forming experiments are carried out using them. Comparing the result of experiments with that of analyses, the processes can be predicted and designed successfully.

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일본의 고에너지 속도가공 기술과 연구동향

  • 근안수명
    • Journal of the KSME
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    • v.31 no.4
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    • pp.380-388
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    • 1991
  • 고에너지 속도 가공법 중에서 주요한 것을 발췌하여 그 개요와 금후의 전개에 대하여 기술하 였다. 폭발압착과 같이 실제로 활용되고 있는 기술로부터, 폭약 또는 전자기력에 의한 분말압축 성형과 같은 개발도상의 기술까지 고에너지 속도가공법의 범주에 속하는 기술분야는 광범위하다. 관용의 가공법에 비하면 역사도 짧고, 실용화에 있어서 해결하여야 할 문제도 많이 남아있다. 현재 실용화를 위한 연구도 착실히 성과를 얻고 있으며, 고에너지 속도 가공법의 앞날은 밝다고 할 수 있다. 고에너지 속도가공의 진보와 발전을 위하여는 가공기술에 관한 연구와 함께, 재료가 고속변형을 받을 때의 거동과 특성에 관한 연구를 함께 진행할 필요가 있다. 여기서는 후자의 연구에 관하여 언급하지 않았으나, 고속재료 시험법과 그 평가법, 소성도 전파 해석, 계측법 등 많은 연구 성과가 매년 보고되고 있다.

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Ultimate Strength Analysis of Framed Structures Using Idealized Structural Unit Method (이상화구조요소법에 의한 골조구조물의 최종강도해석에 관한 연구)

  • 백점기;임화규
    • Computational Structural Engineering
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    • v.4 no.1
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    • pp.83-94
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    • 1991
  • This paper presents an efficient and accurate method for nonlinear analysis of frame structures by idealized structural unit method. The main idea behind the present method is to minimize the computational effort by reducing the number of unknowns. An explicit form of the tangential elastic stiffness matrix of the element is derived by the principle of virtual work. The ultimate limit state of the element is judged on the basis of the formation of a plastic hinge mechanism. The elasto-plasto-plastic stiffness matrix of the element is derived by plastic node method and the post-ultimate stiffness equation is formulated under a simple analytic consideration. A comparison between the present solution and the existing experimental and other numerical result for unit column member and simple frame structure is made. If is clear from the result of this study that the present method is very useful because the computing time required is very small while giving the accurate solution.

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Relations between Input Parameters and Residual Deformation in Line Heating process using Finite Element Analysis and Multi-Variate Analysis (유한요소해석과 다변수해석에 의한 선상가열 변형관계식)

  • Jang-Hyun Lee;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.69-80
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    • 2002
  • Sequential process of roll-bending and line heating has been used to deform the curved hull-plates in shipyards. A growing interest for the mechanization or automation of the line heating process has been noted. Relations between heating conditions and residual deformations are important components needed for the mechanization. The residual deformations are investigated by using a thermal elastic-plastic analysis based on the finite element analysis(FEA). Several experiments are also performed to examine the validity of the results of FEA. The input parameters of line heating are suggested by dimensional analysis of line heating. The dimensional analysis can extract the primary input-parameters of line heating. The relations between the heating conditions and the residual deformations are set up by multi-variate analysis and multiple-regression method. This study suggests a method for the relation between the heating conditions and the deformations lying under the line heating.

The Effect of Pile Distallation on the Reduction of Cumulative Plastic Settlement (말뚝 설치를 통한 콘크리트궤도의 누적소성침하 감소 효과)

  • Lee, Su-Hyung;Lee, Il-Wha;Lee, Sung-Jin;Kim, Dae-Sang
    • Journal of the Korean Geotechnical Society
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    • v.24 no.5
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    • pp.129-137
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    • 2008
  • An active application of concrete track is being expected far the future constructions of Korean railroad. In comparison with the existing ballasted tract, a concrete track is very susceptible for the settlement, since its rehabilitation requires much time and cost. When a concrete track is constructed on fine-grained subgrade soil, excessive cumulative plastic settlements due to repetitive train road may occur. In this case, the settlement of the concrete track may be effectively reduced by installing a small number of small-diameter piles beneath the track. This paper presents the effect of pile installation on the reduction of cumulative plastic settlement of concrete track. A method combining experiential equation and numerical method is proposed. Using an existing experiential equation and the estimated earth pressure distribution, the cumulative plastic strain was calculated. From the results, it is verified that the effects of the pile installation is significant to effectively reduce the cumulative plastic settlement of concrete track. The reduction effects of the cumulative plastic settlement according to the pile number and pile arrangement are presented.

Reliability Analysis of Single and Continuous Span Composite Plate and Box Girder Designed by LRFD Method under Flexure (LRFD법으로 설계된 단경간 및 연속경간 강합성 플레이트 거더 및 박스 거더의 휨에 대한 신뢰도해석)

  • Shin, Dong Ku;Roh, Joon Sik;Cho, Eun Young
    • Journal of Korean Society of Steel Construction
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    • v.20 no.1
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    • pp.183-193
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    • 2008
  • The reliability analysis of simply-supported and continuous composite plate girder and box girder bridges under flexure was performed to provide a basic data for the development of LRFD c ode. The bridges were designed based on LRFD specification with newly proposed design live load which was developed by analyzing traffic statistics from highways and local roads. A performance function for flexural failure was expressed as a function of the flexural resistance of composite section and the design moments due to permanent load and live load. For the flexural resistance, the statistical parameters obtained by analyzing over 16,000 domestic structural steel samples were used. Several different values of bias factors for the live load moment from 1.0 to 1.2 were used. Due to the lack of available domestic measured data on the moment by permanent loads, the same statistical properties used in the calibration of ASHTO-LRFD were ap plied. The reliability indices for the composite girder bridges with various span lengths, different live load factors, and bias fact or for the live load were obtained by applying the Rackwitz-Fiessler technique.

Analysis of orientation distribution in polycrystalline YB$a_2$C${u_3}{O_7}$-X by electron channeling patterns (ECP 법을 이용한 YB$a_2$C${u_3}{O_7}$-X의 결정방위 분포해석)

  • Gang, Hwang-Jin
    • Korean Journal of Materials Research
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    • v.3 no.4
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    • pp.336-343
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    • 1993
  • The standard map for polyerystalline $YBa_2Cu_3O_7$-X was construeted and indexed from pressed tape sintered bulk and compressed bulk samples were drawn by the [001-110-110] stereographie quadrant map and by the ECPs from individual grains of the speeimens. The relationship between the (001) texture development and critical current density (Jc) for various samples was discussed. An (001) orintation was preferred in the pressed tape thickness was decreased. and in the compressed bulk as the compression strain was increaesed.The (001) orientation made a signifieant in crease on Jc. We conclded that an ECP technique was very useful for the analysis of the orientation distribution in small-sized $YBa_2Cu_3O_7$-X specimens such as superonducting tapes or thin films.

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Development of Computational Evaluation Method for Fatigue Crack Growth Rate based on Viscoplastic-Damage Model (점소성-손상모델 기반 피로균열 진전속도 전산 평가법 개발)

  • Kim, Seul-Kee;Kim, Jeong-Hyeon;Lee, Chi-Seung;Kim, Myung-Hyun;Lee, Jae-Myung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.28 no.1
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    • pp.1-8
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    • 2015
  • In this paper, computational evaluation method for fatigue crack growth rate(FCGR) based on material viscoplastic-damage model is proposed. Viscoplastic-damage model expressing material constitutive behavior of 7% nickel steel is introduced and is implemented into commercial finite element analysis(FEA) code, ABAQUS, as a user defined material subroutine(UMAT) for application in the FEA environments. Verification of developed UMAT and material parameters of material model are carried out by uniaxial tensile test simulations of 7% nickel steel. Moreover, jump-in-cycles procedure and rearrangement of critical damage are employed and also implemented to the ABAQUS UMAT for fatigue damage analysis. Typical FCGR test results such as relationship between crack length and number of cycles and relationship between da/dN and ${\Delta}K$ could be obtained from FCGR test simulation using developed UMAT and these results are compared with experimental results in order to verify of proposed computational method.

Calculation of residual stresses by thermal elasto-plastic analysis (열탄소성 해석에 의한 잔류응력의 계산)

  • 장창두;서승일
    • Journal of Welding and Joining
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    • v.6 no.4
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    • pp.35-43
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    • 1988
  • Welding residual stresses were calculated by two dimensional thermal elasto-plastic analysis using element method. Complicated plastic behavior during heat transfer was simulated with time. Fist, temperature distributions. To consider time varying behavior of material properties and loading and unloading processes, iterative calculation based on initial stiffness method was carried out. The method proposed by Yamata was used in time increment control which determined the accuracy of claculation. comparison with other caculated and experimental results shows fairly good agreement.

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Evaluation of Axial Strains of Reinforced Concrete Columns (철근콘크리트 기둥의 축방향 변형률 평가)

  • Lee, Jung-Yoon;Kim, Min-Ok;Kim, Hyung-Beom
    • Journal of the Korea Concrete Institute
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    • v.25 no.1
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    • pp.19-28
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    • 2013
  • The longitudinal axial strain in the plastic hinge region of reinforced concrete (RC) columns influences on the structural behavior of RC structures subjected to reversed cyclic loading. This strain decreases the effective compressive strength of concrete and increases the lateral displacements between stories by causing the elongation of member length. This paper investigated the effects of the axial force on the elongation of a RC member by using a sectional analysis of RC members. The analytical and experimental results indicated that the axial force decreased the axial strain in the plastic hinge region of RC columns. In this study, a model was proposed to predict the axial strain of RC columns. The proposed model considering the effects of axial force ratio consisted of three path types ; Path 1-loading region, Path 2-unloading region, and Path 3-reversing cyclic loading region. The axal strains predicted by the proposed model were compared with the test results of RC columns with various axial force ratios, and agreed reasonably with the observed longitudinal strains.