• Title/Summary/Keyword: 소성한계

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Identification of Forming Limits of Sheet Metals for Automobile Parts by Asymmetric Deep-drawing Experiments (비대칭 시편의 딥드로잉 실험에 의한 박판금속의 성형한계도)

  • Heo, Hun;Lee, Chung-Ho;Jeong, Jae-Ung
    • Transactions of Materials Processing
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    • v.7 no.1
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    • pp.81-93
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    • 1998
  • Identification of forming limits of sheet metals is an important task to be done before the sheet metal forming processes. The information of the forming limit is indispensable for design of deformed shapes and related forming processes. This procedure becomes more important than ever as the auto-body becomes complicated and the number of auto-body parts is reduced for lower production cost. To identify the forming limit of sheet metals stretching with a hemispherical punch has gained popularity because of the convenient experimental procedure. The stretching experiment however has localized deformation or the shear band is originated from the non-unifrom deformation in the critical circum-stance instead of the absolute criterion. More accurate information of the forming limit therefore could be obtained by a more appropriate experiment to the real process. In this papaer an experiment program is devised to practivally identify the forming limits of sheet metals for auto-body parts. The experiment program contains not only stretching but deep-drawing Both forming experiments use the same hemispherical punch while they use different specimens. Deep-drawing experiments use speci-mens cut out in circular arc on both sides of circular blank to make it torn during the deep-drawing They also use speciments cut out straight in one side of a circular blank to make it deformed unevenly which causes local deformation during the deep-drawing. The experimental result demonstrates that the forming limit diagrams in the two cases show difference in their effective magnitude. The forming limit curve from deep-drawing is located lower than that from stretching. It is noted from the result that the deep-drawing process causes acceleration of localized deformation in comparison with the stretching process. From the experimental result the maximum value of forming limit could be pre-dicted for safe design.

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Prediction Model for the Initial Rotational Stiffness of a Double Split T Connection (상·하부 스플릿 T 접합부의 초기회전강성 예측모델)

  • Yang, Jae-Guen;Kim, Yun;Park, Jae-Ho
    • Journal of Korean Society of Steel Construction
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    • v.24 no.3
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    • pp.279-287
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    • 2012
  • A double split tee connection is used as a connection that is suitable for ordinary moment frames or special moment frames according to the combination of variables of the thickness of the T-stub flange and the gauge distance of the high-strength bolts. In order to demonstrate safe structural behavior, a double split tee connection must meet the requirements for inter-story drift angles and the moment of connection, as defined in the Korea Building Code-Structural. In order to determine whether the these requirements are met, it is necessary to predict rotational stiffness and the ultimate plastic moment of the connection. Therefore, this study primarily aimed to propose an analytical model for predicting the rotational stiffness of a double split tee connection under a static load. Toward this end, a three-dimensional, non-linear finite element analysis was carried out. Then, the applicability of the proposed model was verified after comparing the test results of this study with other studies.

Fundamental Studies on Stabilization of Shallow Slope Failure Using Lime Pile - Changes of Clayey Properties with Lime Addition - (생석회 파일을 이용한 얕은 사면 파괴의 안정화에 대한 기초 연구 - 생석회 첨가에 따른 점성토의 특성 변화 중심으로 -)

  • Kwon, Moonam;Goo, Jeungmin
    • Journal of the Korean GEO-environmental Society
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    • v.7 no.5
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    • pp.49-55
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    • 2006
  • Quick lime made from limestone that are deposited abundantly in Korea has excellent potentials for stabilization of clayey soils. If Korea is able to take advantage of its abundant supply, economical efficiency could be achieved through mass production as well as being able to take advantage of utilization of natural resources. For stabilizing of clayey soil with lime, it is necessary to determine the required quantities of lime firstly and to evaluate the degree of stabilization with lime content. In this test, the quantity of lime required for 2 clayey soils which located in Seunggok and Bugok province respectively, and for 2 clay minerals-kaolinite and montmorillonite-were determined by ASTM C 977-92 and were evaluated for solidification of each samples with changing lime contents by Atterberg limit test and pH test. It was also evaluated for the improvement of each sample with lime content and curing time. The sample which added lime content determined by ASTM C 977-92 increased plastic limit, unconfined compression strength, and decreased pH in increasing trend.

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A Study on the Characterization of Electroless and Electro Plated Nickel Bumps Fabricated for ACF Application (무전해 및 전해 도금법으로 제작된 ACF 접합용 니켈 범프 특성에 관한 연구)

  • Jin, Kyoung-Sun;Lee, Won-Jong
    • Journal of the Microelectronics and Packaging Society
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    • v.14 no.3
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    • pp.21-27
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    • 2007
  • Nickel bumps for ACF(anisotropic conductive film) flip chip application were fabricated by electroless and electro plating and their mechanical properties and impact reliability were examined through the compressive test, bump shear test and drop test. Stress-displacement curves were obtained from the load-displacement data in the compressive test using nano-indenter. Electroplated nickel bumps showed much lower elastic stress limits (70MPa) and elastic moduli ($7.8{\times}10^{-4}MPa/nm$) than electroless plated nickel bumps ($600-800MPa,\;9.7{\times}10^{-3}MPa/nm$). In the bump shear test, the electroless plated nickel bumps were deformed little by the test blade and bounded off from the pad at a low shear load, whereas the electroplated nickel bumps allowed large amount of plastic deformation and higher shear load. Both electroless and electro plated nickel bumps bonded by ACF flip chip method showed high impact reliability in the drop impact test.

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A Study on the Measurement of Volumetric Water Content Using WCR in Final Cover Layer of Landfill (Water Content Reflectometer(WCR)을 이용한 매립지반 최종 복토층의 체적 함수비 측정에 관한 연구)

  • Kim Kyung-Chul;Hwang Koou-Ho;Lee Song
    • Journal of the Korean Geotechnical Society
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    • v.21 no.6
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    • pp.147-154
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    • 2005
  • This study deals with the calibration of low-frequency water content reflectometer for measuring the volumetric water content of soils in landfill final cover layer, and the validity of calibrations was evaluated by electrical conductivity and index properties of the soils. Linear calibrations concerning volumetric water content to WCR period provided good agreement with the data. Analysis of the calibration data indicates that the slope of the calibration decreases as the electrical conductivity of the soil increases. Lower slopes correspond to soils with greater clay content, organic content, liquid limit, and plasticity index, which typically have higher electrical conductivity. It could be well explained that WCR can operate in a lower frequency range.

Analysis on the Physical Properties of Gwangyang Marine Clay (광양지역 해성점토의 물리적 특성 분석)

  • Heo, Yol;Kwan, Seonwok;Gang, Seokberm;Park, Seonghoon
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.12
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    • pp.63-74
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    • 2010
  • Normally consolidated and slightly overconsolidated soft clay layer is widely distributed in the south coast of Korea. To ensure the efficient and economical construction design of any structure to be built on this soft soil, exhaustive studies related to geotechnical and physical engineering properties are required. In this study, the relationship of the physical properties of southern Gwangyang marine clay in the Korea Peninsula were examined, including natural water content, specific gravity, total unit weight, initial void ratio, liquid limit, plastic limit, and physical properties of activity and soil parameters. For the parameter relationship analysis, the latest relatively reliable data on the large harbor construction work were used, optimum values were deducted with linear regression and non-linear regression between soil parameters, water content or initial void ratio appears to be very large. Moreover, in the linear and involution pattern regression, equal coefficient of determination appeared. The relationship of the different parameters was shown to be excellent in the non-linear regression of involution equation and exponential equation pattern compared with the findings of linear regression analysis.

Analysis on the Relationship of Soil Parameters of Marine Clay (해성점토의 토질정수 상관성 분석)

  • Heo, Yol;Yun, Seokhyun;Jung, Keunchae;Oh, Seungtak
    • Journal of the Korean GEO-environmental Society
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    • v.9 no.4
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    • pp.37-45
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    • 2008
  • Normally consolidated and slightly overconsolidated soft clay layer is widely distributed in the south coast of Korea. To ensure the efficient and economical construction design of any structure to be built on this soft soil, exhaustive studies are required related to geotechnical engineering properties. In this study, the relationship of the physical properties of southern marine clay in the Korea Peninsula were examined, including natural water content, specific gravity, total unit weight, initial void ratio, liquid limit, plastic limit, and physical properties of activity and soil parameters. For the parameter relationship analysis, the latest relatively reliable data on the large harbor construction work were used, optimum values were deducted with linear regression and non-linear regression between soil parameters, water content or initial void ratio appears to be very large. Moreover, in the linear and involution pattern regression, equal coefficient of determination appeared. The relationship of the different parameters was shown to be excellent in the non-linear regression of involution equation and exponential equation pattern compared with the findings of linear regression analysis.

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Tool Temperatures to Maximize the Warm Deep-drawability of AZ31B Sheets (AZ31B 판재의 온간 디프드로잉 성형성 극대화를 위한 금형 온도)

  • Choi, S.C.;Kim, H.J.;Kim, H.Y.;Hong, S.M.;Shin, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.66-70
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    • 2008
  • In this study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. Tensile tests and limit dome height tests were rallied out at several temperatures between $25^{\circ}C$ and $300^{\circ}C$ to obtain the mechanical properties and forming limit diagram (FLD). The FLD-based criterion considering the strain-path and the blank temperature was used to predict the forming limit in a deep-drawing process of cross-shaped cup by finite element analysis. This criterion proved to be very useful in determining the optimal process conditions such as blank shape, punch velocity, minimum comer radius, fillet size, and so on, through the comparison between FEA and experimental data. In particular, the temperature of each tool that provided the best formability of the blank was determined by coupled temperature-deformation analyses. A practical method that can greatly reduce the forming time by increasing the punch speed during the forming process was suggested.

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A Study of forming limit on rotational incremental forming of magnesium alloy sheet (회전 인크리멘탈 성형을 이용한 마그네슘 합금 판재의 성형한계 연구)

  • Park, J.K.;Bae, M.K.;You, B.S.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.456-461
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    • 2008
  • Being a lightweight material, magnesium is increasingly employed in automotive parts. However, because of its hexagonal closed-packed (HCP) crystal structure, in which only the basal plane can move, the magnesium alloy sheets show low ductility and formability at room temperature. Thus the press forming of magnesium alloy sheets has been performed at elevated temperature within range of $200^{\circ}C{\sim}250^{\circ}C$. However, we confirmed that using rotational incremental forming magnesium alloy sheets were formed without any heating at previous study. In this study, at the forming of square cup using rotational incremental sheet forming, the strain distributions were obtained and it was compared with forming limit curve at neck (FLCN). Also, forming limit curves at fracture (FLCF) of magnesium alloy sheets were obtained at elevated temperature and it was compared with the strain distribution of square cup of magnesium alloy sheet. In this study, we confirmed that conventional forming limit curves can not predict rotational incremental forming.

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A Study on Strength Characteristics of Dredged Soft Clay (준설 연약 점토의 전단강도 특성에 관한 연구)

  • Lee, Song;Yun, Don-Kyu;Paik, Young-Shik
    • Geotechnical Engineering
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    • v.10 no.4
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    • pp.153-166
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    • 1994
  • In this paper, the experimental study on the behavior of the dredged clay was performed by introducing the consolidation teat method using continuous loading. Also a new testing method was examined and the strength of the dredged clay using thin plate was evaluated. The rheological characteristics of the dredged clay are described by the gingham model. The static and rheologic thin plate penetration test is proposed for the shear strength testing method. It is found that both of testing methods are reasonable and have a practicability. Especially, the strength increases for a water content which is less than two times of liquid limit in case of silty soil and clayey soil. About plasticity index, the strength increases rapidly for a value less than 10 for silt, 5 for clay which a water content is normalized by plasticity index of silty soil rather than clayey soil.

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