• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.10a
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• pp.190-190
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• 2003

동력 전달용 구동부품에 있어서 중공 플랜지 형상의 부품은 흔히 찾아 볼 수 있으며, 이는 높은 강도를 요구하기 때문에 강도향상을 위하여 단조에 의한 제품의 성형 방법이 많이 연구되고 있다. 중공 플랜지형상을 갖는 제품의 제조 방법으로서는 중실 플랜지 형상으로 단조하여 내경부를 절삭가공하는 방법, 중실 소재를 후방압출하여 중공 플랜지형상으로 단조하는 방법, 또는 중공의 초기소재를 사용하여 중공 플랜지형상으로 단조하는 방법이 일반적이다. 본 연구에서는 Fig. 1에 나타낸 것과 같이 중공 플랜지 형상을 갖는 기계 부품의 단조방법에 대해 연구하였으며, 중공 관의 내경을 $d^1$, 외경을 $d^2$, 플랜지부의 외경을 $D^0$, 중공 관의 두께를 t, 플랜지부의 두께를 T로 정의하였다. 중공 플랜지 형상에 있어서 공정 설계의 변수는 다양하겠으나, 본 연구에서는 중공관의 외경과 내경의 형상비 $\alpha$(=$d^2$/$d^1$), 플랜지의 폭과 중공관의 두께비 $\beta$(=B/t) 및 중공관의 두께와 플랜지의 두께비 r(=T/t)의 변화에 따른 성형조건에 관해 고찰하였다. 중공 플랜지 형상의 성형방법으로 Fig. 2에 나타낸 것과 같은 $\circled1$중실소재를 이용한 후방압출단조(backward extrusion forging)방법, $\circled2$중공 소재를 이용한 엎셋(upset forging)방법, $\circled3$중공 소재를 이용한 압조법(injection forging), $\circled4$중실소재를 이용한 압조-압출(injection-extruding forging)법의 4가지의 단조 방법을 제시 하였다. 또한, 유한요소해석을 수행하여 소성유동 형태, 유효변형률, 단조하중을 검토하고. 모델재료인 납을 이용한 실험을 통하여 이를 검증하였다. 이를 바탕으로 산업 현장에서 경험에 의존하였던 공정 설계를 보다 효과적으로 개선하기 위한 단조법을 제시하고자 하였다. 또한 중실 소재를 이용한 중공 플랜지 형상의 단조 방법 중 보다 적절한 단조방법인 압조 단조에 있어서 일반적으로 사용되고 있는 SM10C에 대한 유한요소 해석을 수행하였으며, 제품의 형상비에 따라 폴딩 결함의 발생 유무를 검토하고, 폴딩 결함 없이 단조하기 위한 중공 플랜지의 형상한계 비를 제시하였다.

• Journal of the Korea institute for structural maintenance and inspection
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• v.17 no.2
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• pp.117-123
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• 2013

As fiber reinforced polymer (FRP) material is appled for a curved structure such as tunnel, FRP material must has a curved shape. Until now, the curved FRP material has been producted by hand-lay-up or filament winding work. It is impossible for mass production of the curved FRP material by these methods. Also, the quality of product by these methods is lower than that by pultrusion method. New pultrusion method and equipment had been developed for production of FRP material with steady curvature. The objective of this study is to evaluate the effect of freezing and thawing on adhesion of cement concrete with coarse-sand coated FRP in repair and reinforcement of cement-concrete structure using curved FRP material.

• Geotechnical Engineering
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• v.4 no.3
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• pp.43-52
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• 1988

The behavior of clays subjected to Repeated loading has been shown to be very different from the behavior under a single load application. Especially the behavior of pore water pressure is Qf considerable importance. The objective of this work is to experimentally study the stress-strain characteristics of clays, and this study includes the pore water pressure which is built up during the load repetition. For this study, the samples were consolidated isotropically in the triaxial cell during 24 hours, .and monotonic strain controlled triaxial test is carried out by uslng the tests of Compression failure, Cycled at failure, and Nonfailure equilibrium on remoulded samples under undrained .condition . Consequently there exists a critical level of repeated loading which seperates the behavior of a particular sample into two distinctly different patterns.

• Journal of Navigation and Port Research
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• v.36 no.3
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• pp.181-187
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• 2012

Highly plastic clays in their normally consolidated states are not always linear but are concave downwards. Thus their compression index deceases with the increase of consolidation pressure. The $e-{\log}{\sigma}_{\upsilon}{\prime}$ curves of plastic or non-plastic silty clays are not linear but are convex upwards. In this paper, consolidation tests were conducted with several undisturbed field soils of Korea south coast and their $e-{\log}{\sigma}_{\upsilon}{\prime}$ plots are not always linear. In case of using Butterfield's method(liquid limit 50~100%), ${\ln}{\upsilon}-{\ln}{\sigma}_{\upsilon}{\prime}$ plots are linear. But some undisturbed samples which have void ratio over 2.24, liquid limit over 100% and plasticity index over 60% are not linear. In results of consolidation tests with remolded samples which contain silt(fly ash) contents of 90% has compression index increasing with the increase in consolidation pressure.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.4
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• pp.413-420
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• 2012

An aluminum foil-laminated sheet is a laminated steel sheet on which aluminum foil is adhesively bonded. It is usually used on the outer panel of home appliances to provide an aluminum feeling and appearance on the surface of the product. The delamination of aluminum foil is one of the main problems during the stretch forming process. The purpose of this study is was to determine the delamination limit of an aluminum foil-laminated sheet in the stretch forming process. The delamination was dependent on the bonding strength between aluminum foil and steel sheet. The fracture behavior of the interface between the aluminum foil and the steel sheet was described by a cohesive zone model. A finite element was conducted with the cohesive zone model to analyze the relationship between the delamination limit and the bonding strength of the interface. The interface bonding strength was evaluated by lap shear and T-peel test. The delamination limit of the aluminum foil-laminated sheet was determined by using the bonding strength of the steel sheet. The delamination limit was also verified by the Erichsen test.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.183-185
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• 2008

Forming Limit Diagram(FLD) is a representative tool for evaluating formability of sheet metals. This paper presents a methodology to determine the FLD using Finite Element Method. For predicting the forming limits numerically. Previous methods such as using the thickness strain or the ductile fracture criterion are limited at plane strain domain. These results suggest that behavior of the void growth in sheet metals is different from real one. In contrast to previous methods, a more exact model which takes void growth into account is used. This result agrees with the experimental result qualitatively.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.386-389
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• 2008

Forming limit diagram is created by graphical illustration indicating major and minor strain. In order to provide the criterion for forming safety, FLC(forming limit curve) need to be fitted to the diagram. However, the standard method for the strain measurement and FLC plotting are not fixed yet, which results in inconvenience in digitalized analysis. In this study, new construction method for FLC was suggested in order to minimize operator dependency. For this purpose, major and minor strain were measured automatically and analyzed. Then, a second order equation is adopted to fit the FLC. Optimized by response surface method was performed to ensure particular characteristics of the FLC.

• Transactions of Materials Processing
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• v.26 no.2
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• pp.121-126
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• 2017

The hot stamping process is an innovative forming method that could prevent the cracking of high strength steel sheets. The formability test of boron steel sheet using forming limit diagrams at elevated temperature is very complicated and time consuming job. In this paper, an alternative test method to evaluate the formability of boron steel in hot stamping has proposed. It measured the FLD0 instead of whole strain combinations of FLD with the tensile test machine and specially designed test rig. Test results shows that the proposed test method can simulate the plain strain condition fracture and can make the FLD of boron steel sheet at elevated temperature with less effort.

• Transactions of Materials Processing
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• v.17 no.7
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• pp.473-480
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• 2008

Sheet metal forming of Mg alloy is usually performed at elevated temperature because of the low formability at room temperature. Therefore, strain rates affected with the forming temperature and speed must be considered as important factor about formability. Effects of process parameters such as various temperatures and forming speeds were investigated in circular cup deep drawing. From the experimental results, it is known that LDR (Limit Drawing Ratio) increase as the strain rate increase. On the contrary, the FLD (Forming Limit Diagram) shows lower value as faster strain rate. Therefore, anisotropy values are investigated according to the temperature and strain rates at each forming temperature. R-values also represent higher value as faster strain rate. It is known that the formability can be different with the deformation mode on warm forming of AZ31 alloy sheet.

• Proceedings of the Korean Fiber Society Conference
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• 2002.04a
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• pp.341-343
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• 2002

인간의 생활수준은 산업의 발달과 함께 꾸준히 향상되고 있으나 환경은 산업발달의 부산물로 배출되는 공해물질들로 인하여 급속히 열악해지고 있다. 대표적인 악취물질로는 암모니아, 황화수소 및 트리메틸아민 등을 들 수 있으며 공간으로부터 악취분자들을 적극적으로 제거하는 탈취소취법에 오늘날 많은 관심이 집중되고 있다. 일반적인 탈취재료는 활성탄, 제올라이트 등의 무기물이 오래전부터 사용되고 있으나 이들의 대표적인 악취물질인 암모니아가스, 황화수소 등 유해가스에 대한 흡착능력은 매우 낮으며 흡착제 형태가 입상이기 때문에 성형가공면에서 한계가 있다. (중략)