• Title/Summary/Keyword: 선택분쇄

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Ball mill에서의 최적 ball size 및 그 배열

  • 한국양회공업협회
    • Cement
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    • s.60
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    • pp.47-56
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    • 1975
  • ball mill로 최적의 능률을 달성하고 생산의 최대 Blaine을 얻기 위하여 ball을 최적으로 배열 선택하여야 한다. 이 논문에서는 분쇄기 직경과 분쇄도를 고려하여 피분쇄 물질의 입도에 따르는 최적의 ball size 계산법이 전개되었다. 나아가 분쇄물의 Blaine으로부터 입도 계산에 대한 단순한 관계가 명시되었다. Blaine은 분쇄기의 길이를 직선적으로 증가시키기 때문에 chamber의 길이와 수 그리고 필요한 구의 직경이 graph의 방법으로 쉽게 규정된다. 보다 큰 구의 사용으로 손해는 분쇄기의 원료(피분쇄물)를 사전에 파쇄시킴으로써 제거될 수 있다. 그 발전 경향은 보다 작은 분쇄 매체(grinding media)의 사용에로 진전되었으며 그 이유는 다음과 같다. (1) 증대된 분쇄기 직경 (2) 피분쇄물의 사전 파쇄 (3) 분쇄 법칙에 대한 지식 향상

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Grinding Kinetics of Calcite, Pyrophyllite and Talc During Stirred Ball Milling - Consideration of Selection Function (교반 볼밀에 의한 방해석, 납석, 활석의 분쇄 시 분쇄속도론에 관한 연구 - 선택함수의 고찰)

  • Choi, Hee-Kyu;Kim, Seong-Soo;Hwang, Jin-Yeon
    • Journal of the Mineralogical Society of Korea
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    • v.20 no.2 s.52
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    • pp.135-145
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    • 2007
  • The needs for the ultra fine particles have been increased in preparation field of raw powders such as fine ceramics and high functional products. In this study, a series of wet grinding experiments were carried out on inorganic powders such as calcite, pyrophyllite and talc by a stirred ball mill. The particle size distribution of ground products of each test material fur a given grinding time was found to be expressed by the grinding rate (selection function) which was obtained from the grinding kinetics analysis. The median diameter decreased from 6.49 to $0.47{\mu}m$ in calcite, and decreased from 3.91 to $1.14{\mu}m$ in pyrophyllite. However, in talc, median diameter was decreased a little bit from 10.30 to $6.67{\mu}m$. The grinding rate changing on calcite and pyriphyllite were similar at the same conditions. However, in the case of talc, it was observed that the grinding rate was not increased compared to other samples.

A Study on the Beneficiation of Illite by Selective Grinding and Air Classification (선택분쇄 및 공기분급에 의한 일라이트의 정제기술 연구)

  • Kim Sang-Bae;Cho Sung-Baek;Kim Wan-Tae;Yoon Sung-Dae
    • Journal of the Mineralogical Society of Korea
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    • v.18 no.1
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    • pp.19-31
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    • 2005
  • A study on the beneficiation of illite occurring in Youngdong province is performed with applying selective grinding and air classification techniques. Quartz and illite are occurred as major components, and sulfide minerals such as pyrite, chalcopyrite are associated as minor components. The result of sieving test shows that contents of Al₂O₃, K₂O and ignition loss are increased, whereas SiO₂ is decreased with particle size decrease. Fe₂O₃ content is almost same in all the particle size range but slightly lower at coarse particles. The yield of fine particles is increased with increasing rotor speed in both grinding stage and air classification stage. When the selective grinding and air classification are carried out at optimal condition, yield of the concentrate is 76.16 wt.%. The chemical compositions of the concentrate are SiO₂70.13%, Al₂O₃ 19.40%, Fe₂O₃ 1.62%, K₂O 5.20%, and ignition loss 2.77%. The beneficiation process developed in the current study is very effective method which purification and particle size control can be achieved simultaneously.

Effect of Grinding Method and Grinding Rate on the Dry Beneficiation of Kaolin Mineral (분쇄방식 및 분쇄율이 고령토 광물의 건식 정제에 미치는 영향)

  • Kim, Sang-Bae;Choi, Young-Yoon;Cho, Sung-Baek;Kim, Wan-Tae
    • Journal of the Mineralogical Society of Korea
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    • v.21 no.2
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    • pp.129-138
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    • 2008
  • The characteristics of beneficiating kaolin mineral by liberation (selective grinding) and air classification have been investigated, comparing the grinding rates of ball mill and impact mill. The ore was ground using a ball mill and a impact mill to evaluate the grindability of the two grinding methods based on the constant production amount of fine particles in size less than 325 mesh. Then, the fine product was further separated into two fractions using an air-classifier and each fraction was chemically analyzed to compare the beneficiation efficiency of the two grinding methods. The chemical grade of kaolin mineral decreased as increasing the grinding rate of both the mills. particularly in the case of ball mill because of overgrinding impurities such as quartz and feldspar. In the case of the ball milling, the fine fraction less than 325 mesh was air-classified at a cutting point of $43\;{\mu}m$. The production rate of the air-classified concentrate was found to be 66.2 wt%, removing 5.3% of $Fe_2O_3$ and 34.6% of CaO. Under the same conditions mentioned above with the impact mill, the production rate of the air-classified concentrate was 64.4 wt%, removing 34.2% of $Fe_2O_3$, 67.6% of CaO and 25.0% of $TiO_2$. Therefore, our results indicate that impact mill is superior to ball mill in terms of impurity removal.

CaO Optimal Classification Conditions for the Use of Waste Concrete Fine Powder as a Substitute for Limestone in Clinker Raw Materials (폐콘크리트 미분말을 클링커 원료의 석회석 대체재로 사용하기 위한 CaO 최적 분급 조건)

  • Ha-Seog Kim;Sang-Chul Shin
    • Land and Housing Review
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    • v.15 no.1
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    • pp.147-156
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    • 2024
  • This study aims to reduce CO2 generated during the manufacturing process by using limestone (CaCO3), a carbonate mineral used in the production of cement clinker, as a decarbonated raw material that does not contain CO2. Among various industrial by-products, we attempted to use cement paste attached to waste concrete. In general, limestone for cement must have a CaCO3 content of at least 80% (CaO, 44% or more) to ensure the quality of cement clinker. However, the CaO content of waste concrete fine powder is about 20% on average, so in order to use it as a cement clinker raw material, the CaO content must be increased to more than 35%. Therefore, by using the difference in hardness of the mineral composition of waste concrete fine powder to selectively crush CaO type minerals with relatively low hardness, classify and sieve, the CaO content can be increased by more than 35%. Accordingly, in this study, we experimentally and statistically reviewed and analyzed the optimal conditions for efficiently separating CaO and SiO2 and other components by selectively pulverizing minerals containing relatively low CaO through a grinding process. As a result of the optimal grinding conditions experiment, it was found that the optimal conditions were a grinding time of less than 5 minutes, a type of material to be crushed of 30 mm, and an amount of material to be crushed of 1.0 or more. However, it is judged that it is necessary to review pulverized materials of mixed particle sizes rather than pulverized products of single particle size.

Evaluation and application of grinding index of domestic desulfurization limestone (국내 탈황용 석회석의 분쇄성 지수 평가 및 응용)

  • Seo, Jun Hyung;Baek, Chul Seoung;Cho, Jin Sang;Ahn, Young Jun;Ahn, Ji Whan;Cho, Kye Hong
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.1-9
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    • 2019
  • In the flue gas desulfurization process of the coal-fired power plant, the grinding efficiencies of the limestone as the sorbent for desulfurization were compared after BWI and HGI measurements. As a result, the grinding index of the domestic desulfurization limestone were linear inversely proportional relationship with decreasing BWI was observed with increasing HGI. There was a difference in grinding efficiency depending on the chemical composition and crystal structure. Therefore, it is considered that when grinding ability of limestone is measured, the grinding property of the sample can be confirmed even by using HGI which can be measured more easily than BWI which is difficult to measure and takes a long time. The desulfurization efficiency can be improved by selective utilization of limestone depending on the crushing characteristics.

A Study on the Liberation Characteristics of Waste Concrete for Production of High Quality Recycled Aggregate (고품질(高品質) 순환골재(循環骨材) 생산(生産)을 위한 폐콘크리트의 단체분리(單體分離) 특성(特性) 연구(硏究))

  • Kim, Kwan-Ho;Mun, Myoung-Wook;Cho, Hee-Chan;Ahn, Ji-Whan
    • Resources Recycling
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    • v.19 no.3
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    • pp.52-61
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    • 2010
  • In general, the waste concrete is simply crushed and reused as a recycled aggregate at a low value application such as back filling material. It because that the quality of recycled aggregate is lower than one of natural aggregate due to the insufficient liberation of aggregate and cement mortar. So in this study, the liberation characteristics of liberation of aggregate and cement mortar is analyzed to investigate the limitation of conventional crushing stage at waste concrete processing circuit. In this process, thermal treatment method is evaluated for the enhancement of liberation. From test results, the preferential breakage along the grain boundary is not accomplished by the conventional crushers. It leads a low quality of recycled aggregate and a fracture of aggregate. To solve these problems, gentle breakage is used as a breakage mechanism to induce preferential breakage along the grain boundary. The recycled aggregate produced from the free fall test, which adopts a gentle breakage, shows a better liberation characteristics and a higher quality.

Selective Removal of Arsenic Compounds from the Contaminated Paddy Soil in China Using Froth Flotation Technique (포말부선 기술을 이용한 중국 오염농경지내 비소화합물의 선택적 제거)

  • Lee, Seungwoo;Jeon, Chilsung;Lee, Eunseong;Yoo, Kyungmin;Choi, Junhyun;Kim, Hyunjung
    • Journal of Korean Society of Environmental Engineers
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    • v.38 no.7
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    • pp.343-352
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    • 2016
  • Effects of grinding time and chemicals dosage in arsenic removal from contaminated paddy soil in China were investigated using lab scale attrition and froth flotation combining process. Arsenic concentration in the field soil was 76.51 mg/kg, exceeding Korean and Chinese standards, and predominant arsenic compounds fraction in sequential extraction was "residual" (over 80%). After wet sieving, soil with >2 mm and < 0.038 mm showed concentration lower than 'Warning Level' in Korea. Soil with 0.038-0.075 mm, showing the highest concentration, was discarded since it occupied minor weight fraction (10.1%). Thus soil between 0.075 and 2 mm was only used in the combining process. The highest Arsenic concentration in progeny fragments smaller than 0.038 mm reached up to 981.66 mg/kg after 5 min of attrition. Optimal dosage of collector ($C_5H_{11}OCS_2K$) and modifier ($Na_2S$ and $CuSO_4$) in froth flotation process for the selective separation of the chipped progeny particles from the parent fragments were determined both as 200 g/ton. Arsenic removal efficiency in froth flotation process was 38.47% and it was increased to 72.74% in additional flotation process, scavenging. Average arsenic concentration after overall process - wet sieving, attrition and froth flotation - was estimated to 16.45 mg/kg.

Predicting Calcium and Phosphorus Concentrations in Imported Hay by near Infrared Reflectance Spectroscopy (근적외선분광법을 이용한 수입건초의 Ca과 P 함량 예측)

  • Lee, Bae Hun;Kim, Ji Hye;Oh, Mirae;Lee, Ki Won;Park, Hyung Soo
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.41 no.1
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    • pp.29-34
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    • 2021
  • Near infrared reflectance spectroscopy (NIRS) is routinely used for the determination of nutrient components of forages. However, little is known about the impact of sample preparation and wavelength on the accuracy of the calibration to predict minerals. This study was conducted to assess the effect of sample preparation and wavelength of near infrared spectrum for the improvement of calibration and prediction accuracy of Calcium (Ca) and Phosphorus (P) in imported hay using NIRS. The samples were scanned in reflectance in a monochromator instrument (680-2,500 nm). Calibration models (n = 126) were developed using partial least squares regression (PLS) based on cross-validation. The optimum calibrations were selected based on the highest coefficients of determination in cross validation (R2) and the lowest standard error of cross-validation (SECV). The highest R2 and the lowest SECV were obtained using oven-dry grinded sample preparation and 1,100-2,500 nm wavelength. The calibration (R2) and SECV were 0.99 (SECV: 468.6) for Ca and 0.91 (SECV: 224.7) for P in mg/kg DM on a dry weight, respectively. Results of this experiment showed the possibility of NIRS method to predict mineral (Ca and P) concentration of imported hay in Korea for routine analysis method to evaluate the feed value.