• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.2
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• pp.73-79
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• 2014

The sandwich shell with Egg-box core has been used for the combustion chamber case of air breathing propulsion system. The alteration on pitch length and thickness of Egg-box core was required to be lighter and save manufacturing time and cost of combustion chamber case. In this paper, the finite element analysis method which simulated bending test was used to predict the equivalent shear modulus which affect structural stability of sandwich shell in short time. The result of FE calculation on sandwich panel with homogeneous material, H130-foam core, showed a good agreement with the values available in the reference. The equivalent shear modulus of Egg-box core according to the variation of pitch length and thickness can be obtained.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.16 no.2
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• pp.133-140
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• 2003

The sandwich plate has been widely used as an efficient structural member because it has high strength-to-weight and high stiffness-to-weight ratios. To properly design the aluminum extrusion plate , it is necessary to analyze structural behaviors of the extrusions, however, the aluminum extrusions have been rarely studied until now. In the optimization process through numerous iterative calculations, finite element analysis of the sandwich plate with hollow core section requires a considerable amount of computation time and cost. In this paper, the aluminum extrusion plate with truss-core is transformed into an equivalent homogeneous orthotropic plate with appropriate elastic constants. The procedure to evaluate accurate equivalent elastic constants is also established. Using these elastic constants, simple theoretical formulas of the stresses and deflection are proposed in case of the simply-supported orthotropic thick plate under uniform pressure. Through the comparison with the results by commercial FEM code(ANSYS), it is verified that the proposed simpified formula has a good efficiency and accuracy.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.262-265
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• 2007

Metallic sandwich plates constructed of two face sheets and low relative density cores have lightweight characteristics and various static and dynamic load bearing functions. To predict the formability and performance of these structured materials, a computationally efficient FE-analysis method incorporating virtual equivalent projected model has been newly introduced for analysis of metallic sandwich plates. Two dimensional models using the projected shapes of 3D structures have the same equivalent elastic-plastic properties with original geometries including anisotropic stiffness, yield strength and linear hardening function. The projected shapes and virtual properties of the virtual equivalent projected model have been estimated analytically with the same equivalent properties and face buckling strength of 3D pyramidal truss core.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.740-743
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• 2001

Sandwich structure is widely used in various fields of industry due to its excellent strength and stiffness compared with weight. We studied the sandwich structure which has honeycomb core type. We are concerned about its buckling and bending stress with respect to its side length, thickness and the height ratio of its unit core. After obtaining the buckling critical load of unit core, we applied it to the sandwich structure to observe the bending behavior. When we compared the buckling with bending stress under buckling critical load, we observed that models of which length ratio of unit honeycomb core, A, is lower than 0.04 and the thickness of core, t, is thicker than 0.09 mm, is subjected to the ultimate stress by bending before buckling.

• The magazine of the Korean Society for Advanced Composite Structures
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• v.5 no.4
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• pp.29-42
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• 2014

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2000.11a
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• pp.21-29
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• 2000

The Purpose of this paper is to determine the effect of the autoclave inner pressure rate, heat-up rate, tool round angle, Thickness of core, height of joggle on defects, and to minimize the defects of aircraft sandwich structure reinforced with honeycomb core occurred in autoclave processing. The results showed that the geometry of aircraft sandwich structure and tool such as tool round angle, Thickness of core, height of joggle, and the autoclave cure conditions such as inner pressure rate, heat up rate strongly affected the core movement, core wrinkle, bridge phenomenon of prepreg and depression of core that occurred in autoclave processing.

• Composites Research
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• v.29 no.4
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• pp.209-215
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• 2016

The failure of composite sandwich structures with thickness and material variation was studied. The main body of the structure is sandwich plate made of the carbon composite face and Aluminum honeycomb core. It is connected with composite laminated flange without core through transition region of tapered sandwich panel with foam core. Tension and compression tests were conducted for the total of 6 panels, 3 for each. Test results showed that the panels under compression are vulnerable to the face failure along the material discontinuity line between two different cores. However the failure load of which panel does not show such failure can carry 16% more load and fails in honeycomb core and face debonding. For the tensile load, the extensive delamination failure was observed at the corner radius which connects the panel and the flange. The average failure load for compression is about 7 times the tensile failure load. Accordingly, these sandwich structures should be applied to the components that endure the compressive loadings.

• Composites Research
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• v.27 no.2
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• pp.77-81
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• 2014

In this study, it was performed damage assessment and repair of small scale aircraft adopted on composite. This aircraft adopted the sandwich structure to skin of wing. This study aims to investigate the residual strength of sandwich composites with nomex honeycomb core and carbon fiber face sheets after the open hole damage by the experimental investigation. The 4-point bending tests were used to find the bending strength, and the open hole was applied to introduce the simulated damage on the specimen. The bending strength test results after open hole were compared with the results of no damaged specimen test. In addition, The damaged composite structure was repaired using external patch repair method after removing damaged area. After that, this study presents comparison results of the experimental investigation between the damaged and the repaired specimen. It was found that the bending strength of repaired specimen was recovered up to 95% of undamaged specimen.

• Composites Research
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• v.27 no.3
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• pp.96-102
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• 2014

In this study, we fabricated jute fiber reinforced polylactic acid (PLA) composite in the form of sandwich panel structure which includes core foam of chopped jute fiber reinforced PLA and outer skin layer of continuous glass fiber reinforced PLA. Flexural properties of the composite were assessed for different jute fiber weight fractions. Density of the core foam ranged from 0.31 to 0.67 $g/cm^3$ and void content fraction 0.51 to 0.71. The maximum flexural strength was 92.7 MPa at 12.5 wt.% of jute fiber content, and the maximum flexural modulus was 7.58 GPa at 30.0 wt.%. Cost analysis was also conducted. The cost to enhance the flexural strength of the applied structure was estimated to be $0.010USD/m^3/MPa$ for 12.5 wt.% fiber content.

• Composites Research
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• v.26 no.1
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• pp.36-41
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• 2013

In this study, low velocity impact analysis on composite sandwich structure was performed. Sandwich structure configuration is made of Carbon-Epoxy face sheets and foam cores. For validating study, the results of an experimental and a finite element method analysis were compared previously. From the finite element method analysis results of sandwich panel, it was confirmed that the results of analysis was reasonable. Impactor velocity to initiate damage was estimated, and in order to investigate the damage at the predicted velocity, impact analysis using finite element method was performed. According to the impact analysis results of sandwich panel, it was confirmed that the damage was generated at the estimated impact velocity. Finally, The comparison of the numerical results with those measured by the experiment showed good agreement.