• Journal of the Society of Naval Architects of Korea
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• v.38 no.4
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• pp.66-74
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• 2001

Plate bending process is indispensible in shipbuilding. The process includes press bending process and heating process. Especially the heating process is carried out exclusively by skillful workers. Many researches have been made to automate the heating process. This study was carried out as a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating and essential elements effect on the deformation. In this paper, we proposed an analysis model for thermal-elastic-plastic analysis and simulated the deformation by triangle heating using ANSYS based on the experimental results of Jang et al.(2001). Also, we showed the deformation characteristics more clearly by comparing the deformation due to triangle heating and line heating in case that the total heat input is same. Finally, we investigated the change characteristics of deformation elements according to the volumetric heat input.

• Journal of the Society of Naval Architects of Korea
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• v.38 no.2
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• pp.62-70
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• 2001

As the ship hull is a compound-curved structure, plate bending process is indispensible. The process includes press bending process for forming major 1st curvature and heating process for forming the rest curvature. Especially the heating process that is above 50 percents of entire bending work is carried out exclusively by skillful workers. Many researches have been made to automate the heating process but most of these are about line heating process and researches for triangle heating process are rare. This study is a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating. In this paper, we carried out heating experiments and analysed the deformation characteristics of plate to explain the deformation characteristics of plates rationally by showing the phase transformed high temperature region. Also we investigated the heating effect on the hull material properties by mechanical tests.

• Journal of the Society of Naval Architects of Korea
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• v.45 no.6
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• pp.703-709
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• 2008

In the shipyard, line heating and triangle heating are two major processes for forming curved plates in various shapes. While there have been many studies on line heating, triangle heating has been rarely studied due to its complicated heating process with irregular multi-heating paths and highly concentrated heat input. As the triangle heating process is one of the most labor-consuming jobs in shipyards, it is essential to study the automation as well as improvement of triangle heating process in order to increase hull forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model was proposed for elasto-plastic analysis procedure of triangle heating and the inherent strain method was also used to analyze the deformation of plates. Simulation results were compared with those of experiments and showed good agreement. It is shown that the present approach including analysis model used in this study is effective to simulate the triangle heating for plate forming process in shipbuilding.

• Proceedings of the KWS Conference
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• 2009.11a
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• pp.58-58
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• 2009

선박의 선체부분인 선수, 선미 등을 이루고 있는 곡형 외판의 제작은 강판을 원하는 형상으로 성형하기 위하여 벤딩롤러 및 유압프레스를 이용한 냉간가공과 산소-프로판가스 화염을 적용한 선상가열, 삼각가열을 이용한 열간가공으로 크게 구분할 수 있다. 선상가열을 이용한 곡면가공의 원리는 가열토치를 이용하여 강판을 가열하면 가열부는 팽창하게 되고 냉각시에는 수축하게 된다. 이 때 두께방향으로의 소성변형으로 인한 수축량의 차이로 인해 굽혀지게 된다. 최근에는 선박이 고기능 및 대형화로 인해 3차원 곡형 외판 형상이 복잡해지고, 강도를 향상시키기 위하여 합금원소(C, Nb, V, Ti)를 첨가하거나 열처리(노말라이징)를 이용한 고장력강재인 중후판의 적용이 증가하고 있다. 이러한 고강도강재를 선상가열공정으로 제작한 곡형 외판재는 가열, 냉각의 열사이클로 인해 취화되어 인성이 저하 될 수 있다. 본 연구에서는 Normalizing 열처리재인 490MPa급 강재를 이용하여, 현장에서 작업자의 미숙련으로 인해 발생 할 수 있는 최대의 가혹한 조건과 재질에 큰 영향을 미치지 않는 범위를 선정하여 선상가열시의 가열, 냉각조건에 따른 강재의 재질특성을 조사하고자 한다. 이를 위해 가열시 가열부위의 정확한 온도 측정에 역점을 두었으며, 각각 다른 선상가열 조건에 따른 시편을 제작하기 위하여 선상가열 실험장치를 제작하였다. 선상가열 실험 결과 최고가열온도 $1300^{\circ}C,\;950^{\circ}C$에서 수냉 조건인 경우 급격한 인성저하 현상이 발생하며 비록 공냉이라 하더라도 결정립 조대화로 인성 저하가 발생하였다. $800^{\circ}C$가열 후 수냉개시온도를 $700^{\circ}C$이하로 수냉한 경우에는 인성 저하 현상이 개선되고 있음을 알 수 있다.

• Journal of the Society of Naval Architects of Korea
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• v.39 no.2
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• pp.34-44
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• 2002

Approximately 70 percent of shop's hull plate consists of three-dimensional curved shell. Concerning with the research on the automation of plate forming many studies have been carried out for the last decade. The purpose of this study is to develop the simulator of heating on the basis of the reasonable mechanical model representing a heating phenomenon. The beating experiment has been carried out with varying parameters influencing on the results of heating information at the kinematics analysis, simulatorestimate the shape of deformed plate that process along the processing information. When we get the initial shape and the object shape, we calculate the processing information first, using kinematics analysis. In a simulator we estimate deformed shape from the processing information. After this we compare deformed shape and object shape. If the error of deformed shape and object shape is in the proper limits, that information is determined the final processing information. Else we repeat the process changing variable.

• Journal of Energy Engineering
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• v.9 no.2
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• pp.138-145
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• 2000

고체재료의 열확산계수나 열전도계수와 같은 열물성을 비접촉식 방법으로 측정하기 위하여 광열변위법에 대한 이론적인 해석을 수행하였다. 가열빔의 파형을 코사인파, 삼각파 그리고 사각파로 가정하여 2차원 열전도 방정식과 열탄성 방정식의 엄밀해를 구하였고, 이를 가열빔으로부터 직접 구한 실제파의 결과와 비교하였다. 코사인파의 결과가 다른 파형에 비하여 실제파와 가장 유사한 것으로 보아 비교적 해석이 복잡한 실제파를 코사인파로 가정하여도 무방하다.

• Journal of the Society of Naval Architects of Korea
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• v.56 no.2
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• pp.128-134
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• 2019

In shipbuilding, accurate fabrication of curved hull plates is one of the most important steps, since the shape of ship hull, which is very critical in the overall performance of a ship, is a collection of such plates. The curved hull plates forming process requires a significant amount of time by skilled workers in shipbuilding. In general, the workers cause thermal distortion in the plate and forming initial shape using gas heat source. So shipbuilding companies need skilled workers who have long experience. To solve the problem, a lot of researchers tried to develop automation system for curved hull plates. In this paper, we propose automatic heating system with gantry robot, high frequency induction heater to replace the gas heat source and automatic measurement system. We apply the system to forming concave type plate that is actually used in ship manufacturing. In addition, a system was developed to automatically generate heating information, such as the heating location and the heating speed, for actual heating process. Then the system was applied to the actual heating material. It is shown that the proposed triangle heating pattern makes desired concave shape successfully. The induction heating system showed that it can be used for automation system of curved hull plates forming process replacing gas heat source.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.1519-1520
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• 2013

• Journal of Energy Engineering
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• v.8 no.1
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• pp.181-188
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• 1999

재료의 표면을 pulsed laser로 가열할 때, 유한한 두께를 가지는 반무한 평판의 온도분포를 해석하여 열확산계수, 재료의 두께, 열원의 주기, 그리고 열원의 반경이 온도분포에 미치는 영향을 알아보았다. Pulsed laser에 의하여 가열되는 불투명 고체의 시간에 따른 온도는 전체적으로 증가하지만 열원의 주기와 동일한 주기를 가지고 일정한 온도차를 가지는 전체온도와 평균온도의 차, Tac가 존재한다. 열확산계수가 증가하면 재료 내부로 에너지의 확산이 활발하기 때문에 Tac는 커진다. 재료의 두께가 열확산길이보다 얇은 경우에는 두께변화에 따라서 온도가 민감하게 변하지만, 열확산길이보다 재료의 두께가 두꺼울 때는 두께의 변화에 관계없이 거의 일정한 온도가 나타난다. 열원의 단속주파수가 증가하면 한 주기당 에너지가 작아지므로 Tac의 크기는 작아진다. 열원의 반경이 커지면 단위면적당 에너지가 감소하므로 Tac의 크기는 삼각파, 싸인파, 사각파 순으로 크게 나타난다. 따라서 열원의 파형을 측정하여 이를 적용하는 것이 바람직하다.

• Journal of the Korean Solar Energy Society
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• v.36 no.2
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• pp.41-51
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• 2016

A solar air heater was designed for supplementary domestic heating. The absorber plate had a series of protruding notches which had triangular openings on the front surface of the absorber plate to direct partial air flow to the rear surface and to enhance the convective heat transfer to the flowing air. The height of the opening as well as the opening configuration was determined by preceding numerical simulations. The experimental model had an absorber plate of 0.78-m width and 1.0-m length which was coated with black paint. The air temperature increased as much as $18^{\circ}C$ for $90-m^3/h$ flow rate when the absorber plate was inclined by $45^{\circ}$ for a clear-day solar irradiation of about $906W/m^2$. The collector efficiency ranged from 69 to 74%. Considering the simplicity of the structure and low manufacturing cost, the solar air heater might have competence as an auxiliary heating device for domestic use. On-site experimental results are presented with discussion for various solar irradiations and air flow conditions.