• Title/Summary/Keyword: 비파괴검사학회

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Analysis and Simulation of Ultrasonic Wave Propagation and Scattering in Unidirectional Fiber Composites (단일방향 섬유 복합재료 내의 초음파 전파 및 산란 현상의 해석과 시뮬레이션)

  • Lee, Choon-Jae;Yim, Hyun-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.3
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    • pp.269-276
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    • 2001
  • Ultrasonic testing of composite materials is much more difficult than that of isotropic materials, because of the beam skew phenomenon caused by their elastic anisotropy. An established analytical method exists for elastic wave propagation in anisotropic media as a result of previous research efforts. Yet, due to the complexity of the analytical method, solution of real problems must resort to the numerical method. In this work, analytical solutions have first been obtained for the wavefield due to a point source in a unidirectional fiber-reinforced composite, which may be modeled as transversely isotropic. Then, the corresponding numerical solutions have been obtained using the mass-spring lattice model(MSLM). The two solutions have agreed well with each other. Other problems such as reflection from free boundaries and scattering from cracks have also been solved numerically, and the results have been investigated from the viewpoint of wave mechanics. The numerical model whose validity has been confirmed by this work will be of great use in simulating ultrasonic testing of composite materials.

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Eddy Current Testing using Encircling Differential Probe for Research Reactor Fuel Rods (외삽 차동형 탐촉자를 사용한 연구로용 핵연료봉의 와전류탐상)

  • Lee, Yoon-Sang;Kim, Chang-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.561-564
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    • 2001
  • The cladding area of HANARO Research Reactor fuel rods should be checked not to have any defects larger than the size required at QA documents by using eddy torrent testing method doting fabrication process. To apply eddy current testing inspection to the fuel rods, encircling differential probes and standard specimen were designed and fabricated. The impedance of the fabricated probes was measured with impedance analyzer in order to cheek that the probe has a suitable impedance for the inspection frequency, and with this probe and MIZ-40A eddy current equipment, the detectability of this probes was investigated. The developed probes could detect artificial notch with 2mm length 10% depth of cladding thickness in cladding area. In addition, the probe was successfully applied to detect the defects in cladding area doting fabrication of the research reactor rods.

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Signal Characteristics of Eddy Current Test for Intergranular Attack of Steam Generator Tubes (증기발생기 전열관의 입계부식에 대한 와전류검사 신호특성)

  • Choi, Myung-Sik;Lee, Deok-Hyun;Cho, Se-Gon;Yim, Chang-Jae;Han, Jung-Ho;Hur, Do-Haeng
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.198-202
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    • 2002
  • Beacuse intergranular attack (IGA), one of the locallized corrosion forms occurring on steam generator tubes, can not be fabricated by an electric discharge machining method, there are few data for the eddy current test (ECT) characteristics of IGA. In this paper, the characteristics of eddy current signals are evaluated using nonexpanded tubes with IGA defects formed in 0.1 M sodium tetrathionate solution at $40^{\circ}C$. The detectability and sizing accuracy of IGA were discussed in terms of the coil type and frequency of the ECT probes.

Eddy Current Testing of Weldment by Plus(+) Point Probe (Plus(+) Point Probe를 이용한 용접부 와전류검사)

  • Lee, Hee-Jong;Kim, Yong-Sik;Nam, Mim-Woo;Yoon, Byung-Sik;Kim, Seok-Kon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.426-432
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    • 1999
  • A plus-point eddy current test(ECT) probe was developed to examine the defects on the welds of pumps, valves, and pipings which are the major components of the electric power plants, non-destructive evaluation (NDE) techniques for detecting and sizing the flaws were studied adapting this probe. Differential plus-point ECT probe is consists of two "I"-type coils crossed each other and has an advantage having a small influence on the sensitivity by lift-off variation to the conventional types of probe. The specimens with crack-like electro discharge machining(EDM) notches on the weld of type 304 stainless-steel were fabricated in order to evaluate the plus-point ECT probe response to the flaws. NDE techniques to detect and size the flaws and estimate the flaw type were established with this specimens.

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The Basic Study on the Method of Acoustic Emission Signal Processing for the Failure Detection in the NPP Structures (원전 구조물 결함 탐지를 위한 음향방출 신호 처리 방안에 대한 기초 연구)

  • Kim, Jong-Hyun;Korea Aerospace University, Jae-Seong;Lee, Jung;Kwag, No-Gwon;Lee, Bo-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.485-492
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    • 2009
  • The thermal fatigue crack(TFC) is one of the life-limiting mechanisms at the nuclear power plant operating conditions. In order to evaluate the structural integrity, various non-destructive test methods such as radiographic test, ultrasonic test and eddy current are used in the industrial field. However, these methods have restrictions that defect detection is possible after the crack growth. For this reason, acoustic emission testing(AET) is becoming one of powerful inspection methods, because AET has an advantage that possible to monitor the structure continuously. Generally, every mechanism that affects the integrity of the structure or equipment is a source of acoustic emission signal. Therefore the noise filtering is one of the major works to the almost AET researchers. In this study, acoustic emission signal was collected from the pipes which were in the successive thermal fatigue cycles. The data were filtered based on the results from previous experiments. Through the data analysis, the signal characteristics to distinguish the effective signal from the noises for the TFC were proven as the waveform difference. The experiment results provide preliminary information for the acoustic emission technique to the continuous monitoring of the structure failure detection.

Source Location on Full-Scale Wind Turbine Blade Using Acoustic Emission Energy Based Signal Mapping Method (음향방출 에너지 기반 신호 맵핑 기법을 이용한 실물 풍력 블레이드 손상 검출)

  • Han, Byeong-Hee;Yoon, Dong-Jin;Huh, Yong-Hak;Lee, Young-Shin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.443-451
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    • 2013
  • Acoustic emission(AE) has emerged as a powerful nondestructive tool to detect any further growth or expansion of preexisting defects or to characterize failure mechanisms. Recently, this kind of technique, that is an in-situ monitoring of inside damages of materials or structures, becomes increasingly popular for monitoring the integrity of large structures like a huge wind turbine blade. In this study, the activities of AE signals generated from external artificial sources was evaluated and located by new developed signal mapping source location method and this test is conducted by 750 kW full-scale blade. And a new source location method was applied to assess the damage in the wind turbine blade during step-by-step static load test. In this static loading test, we have used a full scale blade of 100 kW in capacity. The results show that the acoustic emission activities give a good agreement with the stress distribution and damage location in the blade. Finally, the applicability of the new source location method was confirmed by comparison of the result of source location and experimental damage location.

A Development of an Intelligent Ultrasonic Testing System for Nondestructive Testing of Weldments (용접부 비파괴검사를 위한 지능형 초음파 탐상시스템 개발)

  • Song, Sung-Jin;Cho, Hyun;Kim, Chang-Hwan;Jung, Hee-Jun;Lee, Jung-Gi
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.106-109
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    • 2003
  • 지능형 초음파 탐상 시스템은 재래식 초음파 탐상시험에서 주된 논란의 대상이 되는 검사의 객관성과 신뢰성, 그리고 일반화된 검사자료의 데이터베이스화 문제를 해결할 수 있는 해법으로 제시 되었다. 또한 이 시스템은 검사의 자동화(혹은 간이자동화)를 통해 검사자에 의해 수작업으로 작성되던 피검체 및 결함관련 정보를 자동으로 계산하고 데이터베이스화함으로써, 열악한 검사환경에서도 최선의 능률을 제공할 수 있는 기반을 제공한다. 본 논문에서는 지능형 시스템의 개발을 위해 필요한 요소기술과 개발된 시스템의 전반에 관하여 논한다.

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Causes of accidents and preventive measures due to defects in pump car booms (펌프카의 붐대 결함에 의한 사고원인과 방지대책)

  • Cho Choonhwan
    • Journal of the Korea Institute of Construction Safety
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    • v.6 no.1
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    • pp.7-11
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    • 2024
  • Pump car is an equipment that transports concrete products as needed to the place where they are poured. In order to pour a large amount of concrete in a short period of time, using a pump car is the most efficient in terms of economic efficiency and quality control. However, recently, many casualties have occurred due to boom damage during concrete pouring, so this study suggests that improvements are needed in the equipment manufacturing stage, inspection standards for old equipment, and equipment rental system. The reason is that, as a result of the finite element analysis of the pump car, the significant stress acting at the second stage of the boom and the maximum stress at the top of the boom were found to be 895.39 MPa, and M.S. Since it was evaluated the lowest at 0.04, the need for reinforcement was recognized. And it was confirmed that the 2nd stage boom was the most stressful and vulnerable part of the 1st to 5th stage booms. Therefore, it is necessary to increase the thickness and rigidity of members at the design and manufacturing stage, and to reinforce the steel plates of currently used equipment. In addition, it is urgent to establish a system that makes non-destructive testing mandatory for all general construction machinery and holds inspection agencies responsible for missing boom defects during non-destructive testing and regular inspections.

Development of the Phased Array Ultrasonic Testing Technique for Nuclear Power Plant's Small Bore Piping Socket Weld (원전 소구경 배관 소켓용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.368-375
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    • 2013
  • Failure of small bore piping welds is a recurring problem at nuclear power plants. And the socket weld cracking in small bore piping has caused unplanned plant shutdowns for repair and high economic impact on the plants. Consequently, early crack detection, including the detection of manufacturing defects, is of the utmost importance. Until now, the surface inspection methods has been applied according to ASME Section XI requirements. But the ultrasonic inspection as a volumetric method is also applying to enforce the inspection requirement. However, the conventional manual ultrasonic inspection techniques are used to detect service induced fatigue cracks. And there was uncertainty on manual ultrasonic inspection because of limited access to the welds and difficulties with contact between the ultrasonic probe and the OD(outer diameter) surface of small bore piping. In this study, phased array ultrasonic inspection technique is applied to increase inspection speed and reliability. To achieve this object, the 3.5 MHz phased array ultrasonic transducer are designed and fabricated. The manually encoded scanner was also developed to enhance contact conditions and maintain constant signal quality. Additionally inspection system is configured and inspection procedure is developed.

Detection of Foreign Objects Using Bobbin Probe in Eddy Current Test (이물질에 대한 ECT Bobbin Probe 검출 감도)

  • Jung, Hee-Sung;Kweon, Young-Ho;Lee, Dong-Ha;Shin, Wook-Jo;Yim, Chan-Ki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.295-299
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    • 2016
  • Residual foreign objects at the secondary side (top of the tubesheet and tube support plates) of a steam generator are likely to cause a leak by causing wear in the tube. The extent of wear is significantly affected by the material, shape, and size of the foreign object, and the corrosion properties of the tube. The presence of foreign objects at the top of the tubesheet and tube support plates has been identified using remote visual inspection methods such as the foreign object search and retrieval and eddy current test (ECT). The detection of the residual foreign object at the secondary side of a steam generator has limitations that depend on the material properties and the condition of contact with the tube. In this study, which is vertical and horizontal from the upper tubesheet, the corresponding bobbin ECT signals were collected and analyzed to measure its ability to detect foreign objects.