• 제목/요약/키워드: 브레이크 스퀼소음

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랩스케일 브레이크 다이나모 메터를 이용한 패드각도 및 음의 기울기에 따른 스퀼 소음 실험 연구 (Squeal Test Using Lab-Scale Brake Dynamometer for Pad Angle and Negative-slope)

  • 남재현;조병제;강재영
    • 한국산학기술학회논문지
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    • 제14권7호
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    • pp.3158-3163
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    • 2013
  • 본 연구에서는 회전속도, 브레이크 압력 제어가 가능한 브레이크 다이나모메타를 제작하여 스퀼 소음 실험을 실시하였다. 브레이크 패드는 각각 $34^{\circ}$, $30^{\circ}$, $26^{\circ}$로 가공하여 패드 각도에 따른 스퀼 발생 조건과 음의 기울기 발생에 따른 스퀼 연관성을 연구 하였다. 각도에 따라 특정한 회전속도와 브레이크 압력에서 스퀼이 발생하였으며, 각도에 상관없이 하모닉 성분을 가지는 특정 주파수 소음을 발견하였다. 햄머링 테스트 및 유한요소해석을 통해서 특정 주파수는 In-plane모드 성격을 갖고 있으며, 패드 각도에 둔감한 모드임을 밝혀냈다.

회전 디스크 브레이크의 스퀼소음에 대한 선형안정성 연구 (Linear Stability Analysis of a Rotating Disc Brake for Squeal Noise)

  • 강재영
    • 한국소음진동공학회논문집
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    • 제19권10호
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    • pp.1092-1098
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    • 2009
  • The squeal propensity of an automotive disc brake system is studied in the theoretical and computational manner. The rotating disc is in contact with two stationary pads and the nonlinear friction is engaged on the contact surface. The friction-coupled equations of motion are derived in the finite element(FE) of the actual brake disc and pad. From the general definition of friction force, the rotation and in-plane mode effects can be included properly in the brake squeal model. The eigenvalue sensitivity analysis and the mode shape visualization at squeal frequencies are also conducted for the detailed investigation. It is found that the squeal propensity is strongly influenced by rotation effect and the in-plane mode can be involved in squeal generation.

스퀼 융합모델을 이용한 접촉부 강성인자에 따른 브레이크 스퀼 영향도 연구 (Effect of Contact Stiffness on Brake Squeal Analysis Using Analytical FE Squeal Model)

  • 강재영
    • 한국소음진동공학회논문집
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    • 제24권10호
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    • pp.749-755
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    • 2014
  • The analytical-finite element(FE) squeal model is applied to investigate the squeal propensity associated with contact stiffness of the disc brake system. The system contact stiffness is incorporated into the perturbed equations of motion in the analytical manner where the brake components are modeled by FE method. The results show that the contact stiffness of the friction material and the contact stiffness between the pads and caliper are the influential factors on the squeal propensity. Particularly, the modal instability of the 3200 Hz squeal mode drastically changes with respect to the contact stiffness between the pads and caliper.

마찰 곡선에 의한 브레이크 소음 영향도 분석 (Effect of Friction Curve on Brake Squeal Propensity)

  • 강재영
    • 한국소음진동공학회논문집
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    • 제22권2호
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    • pp.163-169
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    • 2012
  • The brake squeal propensity associated with friction curve is investigated by using the hybrid finite element(FE)-analytical model. The modal analysis of an actual disc and pad is conducted by FE method. Also, the modeling for the accurate contact and disc rotation is analytically achieved. The eigenvalue analysis for the hybrid model provided the squeal dependency on the friction curve. Particularly, some pad modes and the disc torsion mode are shown to be sensitive for the friction curve.

캘리퍼 브레이크 스퀼 소음의 불안정성 해석에 관한 연구 (A Study on the Squeal Noise Instability Analysis on Caliper Brake)

  • 이정환;김성환
    • 한국소음진동공학회논문집
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    • 제23권11호
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    • pp.957-965
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    • 2013
  • This paper deals with analytical methods for low frequency and high frequency brake squeal noise on brake-rear caliper. In order to improve low frequency and high frequency squeal noise, we take survey caliper bracket shape parameters and housing shape parameters. Besides, using the combination of bracket and housing parameter were surveyed. Thus, using the combination of bracket Alt_05 and housing Alt_45 specifications, instability analysis and brake dynamo test were carried out. Based upon the two models, low and high frequency squeal noise of base model were improved. But, for 6.0 kHz frequency noise, which is not improved, it needs to additionally study on instability analysis and combination of the other brake components.

크리깅기법을 이용한 전륜 디스크 브레이크 모델의 스퀼 저감 해석 (Analysis of the Front Disk Brake Squeal Using Kriging Method)

  • 심현진;박상길;김흥섭;오재응
    • 한국소음진동공학회논문집
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    • 제18권10호
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    • pp.1042-1048
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    • 2008
  • Disc brake noise is an important customer satisfaction and warranty issue for many manufacturers as indicated by technical literature regarding the subject coming from Motor Company. This research describes results of a study to assess disk brake squeal propensity using finite element methods and optimal technique (Kriging). In this study, finite element analysis has been performed to determine likely modes of brake squeal. This paper deals with friction-induced vibration of disc brake system under contact friction coefficient. A linear, finite element model to represent the floating caliper disc brake system is proposed. The complex eigen-values are used to investigate the dynamic stability and in order to verify simulations which are based on the FEM model. In this paper, Kriging from among the meta-modeling techniques is proposed for an optimal design scheme to reduce the brake squeal noise.

실험계획법을 이용한 전륜 디스크 브레이크 시스템의 로터형상 스퀼소음 저감 최적화 (The Optimum Design of Rotor Shape in Front Disk Brake System for Squeal Noise Reduction using the DOE)

  • 이현영;조용구;아미누딘 빈 아부;이정윤;오재응
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.236-240
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    • 2005
  • This paper deals with friction-induced vibration of disc brake system under constact friction coefficient. A linear, finite element model to represent the floating caliper disc brake system is proposed. The complex eigenvalues are used to investigate the dynamic stability and in order to verify simulations which are based on the FEM model, The comparison of experimental and analytical results shows a good agreement and the analysis indicates that mode coupling due to friction force and geometric instability is responsible fur disc brake squeal. And the Front brake system reduced the squeal noise using design of experiment method(DOE). This helped to validate the FEM model and establish confidence in the simulation results. Also they may be useful during real disk brake model.

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지게차용 습식 브레이크 스퀼소음의 특성 및 측정실험에 관한 연구 (Experimental Study of Wet-Brake Squeal Noise in a Forklift)

  • 김태종;정의봉;김문생;김영현;주원호
    • 한국소음진동공학회논문집
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    • 제19권10호
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    • pp.996-1002
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    • 2009
  • Elimination of squeal noise occurred during brake application is an important task for the improvement of comforts in an industrial forklift. In this paper, a test rig was developed which was possible for testing of brake noise and an experimental measurement on squeal noise was performed. The causes of the brake noise are identified by experimenting how the factors such as automatic transmission fluid and rpm of drive axle affect the squeal. In order to identify the squeal characteristics, the signal analyses for noise are performed by using frequency spectrums. Also, brake test using a forklift was carried out to confirm the reliability of test results by using a test rig comparing with the occurrence of squeal noise. Experimental results showed that the tendencies of occurrence of squeal noise are well agreed at two test methods by using the test rig and forklift.

지게차용 습식 브레이크의 스퀼소음 저감에 관한 실험적 연구 (Experimental Study for the Reduction of Wet-brake Squeal Noise in a Forklift)

  • 김태종;구자함;정의봉;김영현;주원호
    • 한국소음진동공학회논문집
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    • 제20권12호
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    • pp.1147-1152
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    • 2010
  • The wet brakes used in an industrial forklift often produce noise on braking. Elimination or reduction of this squeal noise is an important task for the improvement of comforts. In this paper, a test rig was developed which was possible for testing of brake noise and an experimental measurement on squeal noise was performed. The causes of the brake noise are identified by experimenting how the factors such as automatic transmission fluid, the groove of friction-plate pad and the material of friction-plate pad affect the squeal noise. In order to identify the squeal characteristics, the signal analyses for noise are performed by using frequency spectrums. Experimental results showed that the viscosity of automatic transmission fluid and the groove pattern of friction-plate pad largely affect the reduction of the wet brake squeal noise in an industrial forklift.

유한 요소법을 이용한 디스크 브레이크 스퀼 소음 해석 (A Study of the Squeal Noise of a Disc Brake System Using FEM)

  • 최형길;정지덕;강호원;이장무;정인승;박춘기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집B
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    • pp.630-634
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    • 2001
  • Predicting brake squeal noise in design stage can be beneficial to reducing the expense of development. In this paper, the possibility of pre-estimating squeal phenomena of a disc brake system was investigated. To preestimate squeal phenomena, complex eigenvalue analysis was performed for brake system. The evaluation of noise dynamometer test verified the prediction and it corresponded with the result of complex eigenvalue analysis.

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