• Title/Summary/Keyword: 분사팁

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Analysis of Pintle Tip Thermal Damage in the Combustion Hot Firing Test with a 1.5-tonf Class Liquid-Liquid Pintle Injector (1.5톤급 액체-액체 핀틀 분사기 연소시험에서의 핀틀 팁 열손상 원인 분석)

  • Kang, Donghyuk;Hwang, Dokeun;Ryu, Chulsung;Ko, Youngsung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.6
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    • pp.1-9
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    • 2020
  • Using kerosene and liquid oxygen, 1.5-tonf class liquid-liquid pintle injector with rectangular two-row orifice was designed and manufactured. The combustion test of the pintle injector was carried out to verify the combustion performance and combustion stability under a supercritical condition which is the actual operation condition of the liquid rocket engine. The combustion test result showed that the pintle tip was damaged by the high temperature combustion gas in the high-mixed ratio recirculation zone of the combustion chamber. To solve this problem, the insert nozzle was installed in the pintle injector to increase cooling performance at the pintle tip. As a result of the hot firing test, installation of the insert nozzle, AR and BF had a great effect on pintle tip cooling performance.

Spray Characteristics of a Movable Pintle Injector with Pintle Tip Shape (가변 핀틀 인젝터에서 핀틀 팁 형상에 따른 분무특성 연구)

  • Nam, Jeongsoo;Lee, Keonwoong;Park, Sunjung;Huh, Hwanil;Koo, Jaye
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.9
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    • pp.658-664
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    • 2019
  • In the development of the liquid rocket engine using the pintle injector, spray characteristics such as spray angle, droplet size, and distribution of the droplets are dominant parameters. Three different kind of multi hole type pintle tip and a continuous type pintle tip were designed. In the case of multi hole pintle tip, SMD result did not have a significant difference depending on the number of holes. In analysis with visualization images, however, the droplets were uniformly distributed as the number of holes increased. Liquid droplets from continuous type pintle tip were finely atomized and dispersed uniformly than those from multi-hole type pintle tip. In addition, the thrust control by adjusting the liquid injection area of the pintle is suitable for the continuous type, which is easier to face-shutoff rather than the multi hole type. The spray angle of each pintle tip according to TMR was measured to derive a specific tendency and corresponding empirical formula.

Analysis on Spray Pattern of Airless Tip for Heavy Duty Coating Using Particle Image Velocimetry (PIV를 이용한 중방식 도장용 에어리스 팁의 분사패턴 분석)

  • Yoon, Soon-Hyun;Choi, Hyo-Sung;Kim, Dong-Keon;Kim, Bong-Hwan;Cho, Seung-Wan
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.177-184
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    • 2014
  • Heavy duty coating is playing an important role in the field of heavy industry in the development of the shipbuilding and plant industries. Heavy duty coating has the very important function of protecting steel under serious corrosive conditions. The airless tip used for heavy duty coating is an essential part that determines the spray pattern of the paint. This research investigated the injection properties of three airless tips(numbers 521, 523, and 525) by using particle image velocimetry(PIV). The velocity and turbulent intensity according to pressure change with each tip type were investigated by using PIV. If the pressure is greater, the turbulent intensity becomes stronger and the break up of particles becomes bigger as the tip number gets smaller. The velocity is the fastest in the center and decreases in the radial direction.

Study on Simulation of Fuel Injection Nozzle for Marine Medium Speed Diesel Engine (선박용 중속디젤엔진 연료분사노즐 해석 연구)

  • Yang, Young-Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.41-47
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    • 2013
  • This study was carried out to improve the design of fuel injection nozzle for marine medium speed diesel engine. For this purpose, fuel injection nozzle was modeled and simulated using CATIA V5R19 and FLUENT & MSC Nastran. Analyses of flow and heat transfer, respectively, were performed to find the optimal design of fuel injection nozzle. As the results, big pressure drop, which may lead to cavitation damage, was occurred at inlet of fuel injection hole with diameter 0.3mm. Furthermore, it was confirmed that the increase of mean temperature of fuel injection nozzle was almost a half in comparison with that of fuel injection nozzle tip.

Effect of Nozzle Tip Size on the Preparation of Nano-Sized Cobalt Oxide Powder by Spray Pyrolysis Process (분무열분해 공정에 의한 코발트 산화물 나노 분체 제조에 미치는 노즐 팁 크기의 영향)

  • Kim, Dong Hee;Yu, Jae Keun
    • Resources Recycling
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    • v.25 no.6
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    • pp.41-49
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    • 2016
  • The present study was intended to prepare cobalt oxide ($Co_3O_4$) powder of average particle size 50 nm or less by spray pyrolysis reaction using the raw cobalt chloride ($CoCl_2$) solution, in order to identify the change in the nature of the particles according to the change in the nozzle tip size. When the nozzle tip was 1 mm, it turned out that most of the droplets were spherical and the surface showed very tight structure. The average particle size of the finally formed particles was 20-30 nm. When the nozzle tip size was 2 mm, some of the droplets formed were spherical, but a considerable part of them showed severely disrupted form. particles formed showed an average particle size of 30 - 40 nm. For the nozzle tip size of 5 mm, spherical droplets were almost non-existent and most were in badly fragmented state. The tightness of surface structure of the droplets has greatly been reduced compared with other nozzle tip sizes. Average size of the formed particles was about 25 nm. As the nozzle tip size increased from 1 mm to 2 mm and 3 mm, the intensities of the XRD peaks have changed little, but significantly been reduced when the nozzle tip size increased to 5mm. As the nozzle tip size increased from 1 mm to 2 mm, the specific surface area of the particles decreased, but the nozzle tip size increased to 5mm, the specific surface area remarkably increased.

Numerical Study on the Effect of Injection Nozzle Shape on the Cooling Performance in Supersonic Film Cooling (초음속 막냉각 유동에서 분사 노즐 형상이 냉각성능에 미치는 영향에 관한 수치해석적 연구)

  • Kim, Sang-Min
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.8
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    • pp.641-648
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    • 2016
  • In this study, the effect of injection nozzle shape on the supersonic film cooling performance is analyzed using CFD. The design parameters are inside and outside angles of upper plate of nozzle and nozzle tip thickness. It is observed that the mass flow rate of film cooling decreases with increase of inside angle, while the effect of the change of mass flow rate on the film cooling effectiveness is relatively small. In addition, cooling performance is generally reduced, except ahead of the local region where shock wave interaction with film cooling occurs, in accordance with the growth of the outside angle and tip thickness. In this paper, the CFD simulation is performed using a commercial software, ANSYS Fluent V15.0, and the CFD model is validated by comparing it with the experimental data shown in preceding research.

A Study on Design of Nozzle Tip for Airless Spray Coating (에어리스 스프레이 도장용 노즐 팁 설계에 관한 연구)

  • Kim, Dong-Keon;Kim, Soon-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.183-188
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    • 2012
  • This study was carried out to design the spray nozzle tip for airless spray coating. Airless spray coating is the process of coating an object with a liquid spray of paint or other fluid. The nozzle tip controls the fluid flow rate and creates back pressure in the system. The nozzle tip also defines the spray pattern by the size and shape of the orifice. The spray pattern of nozzle tip was investigated numerically using ANSYS CFX ver. 14.0. It was observed that performance result of designed nozzle tip was correspond well, compared with that of GARCO nozzle tip.

Experimental Research of Multi-Stage Axial Compressor Stability Enhancement by Air Injection (다단 축류압축기의 안정성 개선을 위한 실험적 연구)

  • Lim, Young-Cheon;Lim, Hyung-Soo;Song, Seung-Jin;Kang, Shin-Hyoung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.378-381
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    • 2009
  • A rotating stall, an instable phenomenon of compressor, brings about reducing the pressure rise, the efficiency of compressor and a mechanical demage. In order to improve instability and extend operating range, it was performed that a stability enhancement experiment applying air injection method at the 4-stage low-speed axial compressor. The coanda nozzle was used to inject air in axial direction at rotor tip and 8 injectors were set up at regular interval at the upstream of 1st stage rotor. At 80% speed, injectors were worked before rotating stall happened. As injecting the 5.4% air of mode inception flow rate, the stability of compressor operation enhanced about 4%.

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CFD Analysis on the Effect of the Nozzle Arrays and Spray Types in the Hydrogen Peroxide Mixing Quencher to Improve the Mixing Efficiency (과산화수소 혼합냉각기 내의 노즐배치 및 가스분사 방식 변화에 따른 혼합율 개선에 대한 전산해석적 연구)

  • Koo, Seongmo;Chang, Hyuksang
    • Clean Technology
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    • v.23 no.1
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    • pp.42-53
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    • 2017
  • Numerical analysis was done to evaluate the fluid distribution inside of the mixing quencher to increase the reaction efficiency of the aqueous hydrogen peroxide solution in the scrubbing column which is used for simultaneous desulfurization and denitrification. Effective injection of the aqueous hydrogen peroxide ($H_2O_2$) solution in the mixing quencher has major effects for improving the reaction efficiency in the scrubbing column by enhancing the mixing of the aqueous $H_2O_2$ solution with the exhaust gas. The current study is to optimize the array of nozzles and the spray angles of the aqueous $H_2O_2$ solution in the mixing quencher by using the computational method. Main concerns of the analysis are how to enhance the uniformity of the $H_2O_2$ concentration distribution in the internal flow. Numerical analysis was done to check the distribution of the internal flow in the mixing quencher in terms of RMS values of the $H_2O_2$ concentration at the end of quencher. The concentration distribution of $H_2O_2$ at the end of is evaluated with respect to the different array of the nozzle pipes and the nozzle tip angles, and we also analyzed the turbulence formation and fluid mixing in the zone. The effect of the spray angle was evaluated with respect to the mixing efficiency in different flow directions. The optimized mixing quencher had the nozzle array at location of 0.3 m from the inlet duct surface and the spray angle is $15^{\circ}$ with the co-current flow. The RMS value of the $H_2O_2$ concentration at the end of the mixing quencher was 12.4%.

An Experimental Study of Surface Pressure on a Turbine Blade in Partial Admission (분사영역과 터빈익형 위치에 따른 표면압 변화에 관한 실험적 연구)

  • Choi, Hyoung-Jun;Park, Young-Ha;Kim, Chae-Sil;Cho, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.8
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    • pp.735-743
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    • 2011
  • In this study, the distribution of surface pressure was measured in a steady state on a turbine blade which was moved the injected region and receded the stagnation region using a linear cascade apparatus. Axial-type blades were used and the blade chord was 200mm. The rectangular nozzle was applied and its size was $200mm{\times}200mm$. The experiment was done at $3{\times}10^5$ of Reynolds number based on the chord. The surface pressures on the blade were measured at three different nozzle angles of $58^{\circ}$, $65^{\circ}$ and $72^{\circ}$ for off-design performance test. In addition, three different solidities of 1.25, 1.38 and 1.67 were applied. From the results, the low solidity caused the low pressure on the blade suction surface at entering region and the reverse rotating force was generated at the low nozzle angle. The positive incidence also made the pressure lower on the suction surface at entering region.