• Proceedings of the Korean Vacuum Society Conference
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• 2010.08a
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• pp.249-249
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• 2010

핵융합로에서는 디버터의 열부하에 대한 안전성을 고려하기 위해 열전도도 및 열 저항성이 높은 텅스텐이 대면 물질로 고려되고 있으며, 경제적인 측면과 실용성 측면에서 텅스텐블록을 직접 제작하여 사용하는 것보다 텅스텐코팅이 효과적이라는 의견이 지배적이다. 또한 ASDEX Upgrade 에서는 탄소블럭에 텅스텐을 코팅하여 챔버 외벽 및 디버터 영역까지 구성하여 캠페인을 진행하였고, 재료적인 측면에서 안정성을 확인 하였다. 따라서 본 연구에서는 디버터 및 챔버외벽 등에 대한 대면물질을 구성하기 위해 상압 열플라즈마 제트를 이용하여 고온에서의 용융 및 냉각을 통해 모재에 텅스텐 피막을 적층하는 과정을 수행하고 있다. 기존의 연구를 통해 일부 공정 변수에 대해서는 이미 적정한 범위의 공정조건을 확보하였고, 기공도와 산화도 및 부착력 등의 물성치에 대한 추가적인 향상을 위해 주요 공정 변수에 집중하여 최적의 조건을 탐색하는 과정이 진행 중이다. 이를 위해 출력증가실험의 일환으로서 기존 36kW급 플라즈마 토치 전력을 한 단계 끌어 올려 48kW급 전력까지 단계적으로 상승시킴으로써 이에 따른 물성치 변화를 검증하고 있다. 현재 44kW 급까지 실험이 수행되었으며, 이를 통해 공극률 감소 및 미세구조 변화에 대한 결과를 얻었다. 실제로 토치의 출력을 증가시킴으로서 텅스텐 피막의 물성치가 변화하는 메커니즘은 플라즈마 제트의 중심부 온도 및 축방향 속도에 의해 결정된다. 중심부 온도가 상승하게 될수록 코팅을 위해 분사되는 분말의 용융률은 증가하지만 분말 외벽에 산화텅스텐이 형성될 가능성은 증가하게 되며, 플라즈마 제트의 모재를 향상 축방향 속도가 증가할수록 용융 된 분말이 모재에 증착 시 형성하는 형태가 원형에 가깝게 되므로 기공이 감소하는 효과가 발생한다. 특히 용융된 분말의 증착 형태는 모재의 온도 및 분말의 입사속도에 결정적이 영향을 받게 되며, 결국 모재와 분말사이의 습윤성에 의한 분말 분산속도가 분말의 입사속도에 버금갈 경우 분말은 모재 위에서 효과적으로 원형으로 전이하며 적층하게 된다. 이러한 전이 현상은 앞에서 언급한 모재의 온도 등에 의해 결정적으로 영향을 받게 되며, 모재의 온도가 전이온도 이하일 경우 폭파형태에서 원형으로 분말의 증착 형태가 전이하게 된다. 이외에 추가적으로 진행하고 있는 연구는 코팅 전처리에 해당하는 분말 효과이며, 특히 탄화텅스텐 분말을 통한 재료적 auto-shroud 효과와 미세분말을 이용한 분말 표면열속의 증가에 따른 용융률 증가효과를 연구에 포함할 계획이다. 이러한 연구는 열적, 그리고 재료적 해석을 바탕으로 해석적 접근을 통해 이루어진다.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.43 no.6
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• pp.526-532
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• 2015

In order to relieve limitation of flight operation under icing condition and verify its operation in adverse weather condition for Surion, military helicopter developed in Korea, airworthiness certification in icing condition is required. The process of Surion icing certification should be considered by implementation of four methods by step such as CFD analysis, simulated flight tests, artificial icing flight tests, and natural icing flight tests. For Surion icing flight tests, these are required 20~30 sorties and 20~23 hours in artificial icing condition; 20~30 sorties and 20~22 hours in natural icing condition. In addition, to proceed with efficient flight tests, it is necessary to implement artificial icing flight tests in LWC $0.5{\sim}1.0g/m^3;$ natural icing flight tests in less than LWC $0.5g/m^3$.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2003.05a
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• pp.258-261
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• 2003

The optimal design and combustion analysis of the gas generator for Liquid Rocket Engine (LRE) were performed. A fuel-rich gas generator in open cycle turbopump system was designed for 101on1 in thrust with RP-1/LOx combination. The optimal design was done for maximizing specific impulse of main combustion chamber with constraints of combustion temperature and power matching in turbopump system. Results of optimal design show the dimension of length, diameter, and contraction ratio of gas generator. The configuration of the gas generator and the condition for performance which can maximize the objective function were determined and found to meet the design constraints. Also, the combustion analysis was conducted to evaluate the performance of designed chamber and injector of gas generator. And the effect of the turbulence ring was investigated on the mixing enhancement in the chamber.

• Journal of the Korean Society of Propulsion Engineers
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• v.18 no.6
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• pp.11-18
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• 2014

The combustion flowfield at the near-injector region of a 50 N scale $N_2O/C_2H_5OH$ thruster was visualized using shadowgraph technique. The explosive ignition was occurred at the design spray condition, and the expanding combustion gas quenched the flame immediately. Approximately after 83 ms from the initial ignition, the propellant spray was re-ignited, and the flame was stabilized after 23 ms elapsed. In the increased oxidizer flow rate condition, the transient pressure at the moment of ignition was smoother than explosive ignition, and the blow down phenomenon was not appeared in the same operating sequence. In addition, the flame was stabilized within 17 ms, and it is caused by improved propellants mixing before ignition.

• The Journal of the Convergence on Culture Technology
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• v.6 no.1
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• pp.477-483
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• 2020

The rehabilitation methods used in existing concrete box structures rely on the method of attaching the repair material to the section of the structure with a spray equipment. In the case of ceiling or wall parts, the adhesion force to the repair material may be reduced by the gravity and dead load after construction. In subway structures, vibration causes a problem that reduces the initial adhesion. Supplementary measures are needed as the quality of repair varies depending on the worker's proficiency and construction environment. In this study, mechanical pressurization equipment was developed that can apply a certain pressure after construction of a repairwork to solve problems such as reduction of adhesion of repair materials by gravity and variation of repair quality by labor work. To find out the effect of the pressurized equipment, a chamber similar to the field conditions was constructed to measure the attachment strength different from the pressurized condition, the section, and the environmental conditions. The pressurization differed from the other parts, but the adhesion strength of up to 70% was increased.

• Journal of the Korean Electrochemical Society
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• v.2 no.4
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• pp.202-208
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• 1999

Composite cathodes of $50/50\;vol\%$ LSM-YSZ $(La_{-x}Sr_xMnO_3-yttria\;stabilized\;zirconia)$ were deposited onto dense YSZ electrolytes by colloidal deposition technique. The cathode characteristics were then examined by scanning electron microscopy (SEM) and studied by ac-impedance spectroscopy (IS). The conditioning effects on LSM-YSZ cathodes were seen and remedies for these effects were noted in order to improve the performance of a solid oxide fuel cell (SOFC). The effects of temperature on impedance, surface contamination on cathode bonding to YSZ electrolyte, changing Pt paste, aerosol spray technique applied to curved surface on microstructure and cell to cell variability were solved by testing at $900^{\circ}C$, sanding the YSZ surface, using only one batch of Pt paste, using flat YSZ plates and using consistent procedures and techniques, respectively. And then, reproducible impedance spectra were confirmed by using the improved cell and the typical spectra measured for an (air)LSM-YSZ/YSZ/LSM-YSZ(air) cell at $900^{\circ}C$ were composed of two depressed arcs. Impedance characteristics of the LSM-YSZ cathodes were also affected by experimental conditions such as catalytic interlayer, composite cathode compositions and applied current.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.10
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• pp.1038-1047
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• 2009

The development process of a gas generator for a 30-tonf pump-fed space liquid rocket engine is described. Starting from the development of an injector, followed by subscale and full-scale test specimens, the development of LOx/kerosene fuel-rich gas generator has been concluded successfully. Various analytical methods have been utilized in the course of design and the performance requirements have been verified experimentally through ignition tests, combustion performance and stability assessment tests and duration tests. The gas generator has proven its workability and stability within a defined operation window of varying chamber pressure and mixture ratio and demonstrated compliance to the performance and life time requirements.

• Journal of the Korean Institute of Gas
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• v.19 no.6
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• pp.8-14
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• 2015

Synthetic natural gas(SNG), acquired from coal, is regarded as an alternative to natural gas since a rise in natural gas due to high oil price can be coped with it. In the present study, 11-liter heavy duty compressed natural gas(CNG) engine was employed in order to examine the combustion and emission characteristics of SNG. The simulated SNG, made up 90.95% of methane, 6.05% propane and 3% hydrogen was used in the experiment. Power output, thermal efficiency, combustion stability and emission characteristics were compared to those with CNG at the same engine operating conditions. Knocking phenomenon was also analyzed at 1260 rpm, full load condition. Combustion with SNG was more stable than CNG. Nitrogen oxides emissions increased while Carbon dioxides emissions decreased. Anti-knocking characteristics were improved with SNG.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.1
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• pp.63-71
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• 2017

Liquid methane ($CH_4$)/oxygen ($O_2$) bipropellants have been recently considered as a next-generation propellant due to eco-friendly and non-toxic properties, low cost and high performance. In this study, the combustion characteristics of gaseous $CH_4/O_2$ nonpremixed coflow flames in a model combustor with variation of internal pressure are investigated through measuring the combustion stability limits and visualizing flames. Results show that the combustion stability limits are extended and the reaction region is widened with increasing internal pressure of the combustion chamber for fuel-rich condition.

• Aerospace Engineering and Technology
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• v.13 no.2
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• pp.150-159
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• 2014

This study provides a brief introduction to application of the computational fluid dynamics to domestic development of combustion devices for liquid-propellant rocket engines. Multi-dimensional flow analysis can provide information on the flow uniformity and pressure loss inside the propellent manifold, from which the design selection can be performed during the conceptual design phase. Multi-disciplinary performance analysis of the thurst chamber can also provide key information on performance-related design issues such as fuel film cooling and thermal barrier coating conditions. Further efforts should be made to develop numerical models to resolve the mixing and combustion characteristics of LOX/kerosene near the injection face plate.