• Title/Summary/Keyword: 부식조

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A Study on Test Variables Effected on Grain Boundary Etching Test (입계부식시험에 영향을 주는 시험변수에 관한 연구)

  • Baek, Seung-Se;Na, Seong-Hun;Lee, Hae-Mu;Yu, Hyo-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1911-1918
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    • 2001
  • Recently the non-destructive test technique which uses the grain boundary etching characteristics owing to the variation of material structures has been proposed. However, during in-serviced GEM test there are a lot of variables such as the changes of temperature and concentration of etching solution, the roughness condition of surface polished etc.. The purpose of this paper is to investigate the influences of these test variables on GEM test results in order to establish a reliable and sensitive of GEM evaluation technique. The experiments are conducted in various solution temperatures, 10$\^{C}$, 15$\^{C}$, 20$\^{C}$, and 25$\^{C}$ and in 70% and 100% concentrations of that, and in various surface roughnesses polished by #800, #2000, and 0.3㎛ alumina powder. Through the test with variables, it is verified that the decrease of temperature and concentration of etching solution and the coarsened surface roughness by not using polishing cloth and powder induce some badly and/or greatly influences on GEM test results like grain boundary etching width(W$\_$GB) and intersecting point ratio(N$\_$i/N$\_$0/). Therefore, to get reliable and good GEM test results, it must be prepared the surface of specimen polished by polishing cloth and 0.3㎛ alumina powder and the saturated picric acid solution having 25$\^{C}$ and be maintained the constant temperature(25$\^{C}$) during GEM test.

Corrsion behavior of Al-Mg-Zn Alloys by homogenization heat treatment (균질화 처리에 따른 Al-Mg-Zn 합금의 내식성 거동)

  • Jo, Yu-Sin;Choe, In-Gyu;Kim, Sang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.139-139
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    • 2017
  • 최근 환경오염 문제로 인한 연비 규제 강화 속도가 빨라지고 있으며 이에 따른 연비 향상 기술이 크게 대두 되고 있다. 연비 향상 기술 중 경량화 방안소재로 알루미늄(Al), 마그네슘(Mg) 등의 비철금속을 주로 사용하고 있으며, 이중 알루미늄은 다른 경량화 금속소재보다 우수한 경쟁력을 가지고 있다. 하지만 경제적인 측면에서 철 대비 비용적인 어려움을 가지고 있고 용접성이 떨어지기 때문에, 자동차 부품의 일부만 알루미늄 소재를 선택하여 사용하고 있는 실정이며 알루미늄의 높은 이온화 경향으로 인해 기존 자동차 철강 소재와 접촉 시 쉽게 부식되는 단점을 가지고 있다. 이러한 문제점을 해결하기 위해서는 알루미늄의 금속원소를 첨가하는 연구가 지속적으로 개발 되고 있다. 알루미늄 합금에서 마그네슘의 첨가는 좋은 용접성과 내식성, 강도를 향상시킨다. 하지만 3%이상의 마그네슘 첨가는 입계에 ${\beta}(Al_xMg_y)$석출상이 석출되게 되며, 입계에 연속적으로 형성된 ${\beta}(Al_xMg_y)$석출상은 응력 부식 균열 (Stress corrsion cracking)과 입계 부식(Intergranular corrosion)을 야기하는 결과를 가져온다고 알려져 있다. 이 문제를 해결하기 위해 Al 5000계열 합금의 Zn의 첨가를 통해 ${\tau}(Al_xMg_yZn_z)$을 입계에 석출시켜서 입계에 ${\beta}(Al_xMg_y)$상의 석출을 방지함으로써 내식성을 향상시키거나 Al 5000계열 합금의 열처리를 통해 ${\beta}(Al_xMg_y)$석출상을 고용시킴으로써 응력부식균열의 발생을 억제하는 연구도 있다. 하지만 열처리 후 Polarization test를 이용한 내식성 연구는 잘 안 알려져 있다. 따라서 이번 연구에서는 Al5000계열의 주조한 합금을 DSC분석을 통하여 ${\beta}(Al_xMg_y)$석출상의 고용 온도가 약 $470^{\circ}C$라는 것을 확인한 후, 실온에서 $100^{\circ}C/hr$으로 가열하고 조건에 따라 $450^{\circ}C$에서 3시간, 6시간, 12시간, 24시간, 30시간 항온 유지시킨 후 공냉을 진행하였다. 열처리를 마친 시편은 에폭시를 이용하여 마운팅 하였으며, 시편표면을 2000#까지 연마 후 증류수로 세척한 다음 질소를 이용하여 건조 후 분극 시험을 진행하였다. 3.5wt% NaCl 용액에서 분극 곡선을 통해 부식거동을 확인한 결과 24시간까지 시간이 증가 할수록 내식성이 우수해지는 것을 확인하였으며, 추가적으로 조직사진, SEM & EDS 분석과 XRD, TEM 분석을 통해 내식성은 입계에 존재하는 Mg의 조성이 감소하게 되면 내식성이 향상되는 것을 관찰하였다.

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The Assessment for Coupling Integrity of Pressurizer Support Bolting (가압기 지지대 볼트 연결부의 건전성 평가에 관한 연구)

  • Cho, Nam-Jin;Kim, Woo-Chang;Kim, Hak-Joong
    • Fire Science and Engineering
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    • v.27 no.5
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    • pp.26-31
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    • 2013
  • In nuclear power plant, anchor bolts for pressurizer supports are sufficiently used in terms of safety reason, but field inspections have reported that some bolts exceed the limit of their allowable hardness. Because the high level of hardness may lead to failures due to the stress corrosion or fracture toughness, a regular inspection is required for the bolts in nuclear power plant. Thus, this research measures the hardness of bolts currently used in pressurizer supports and then estimates maximum allowable stresses preventing failures by stress corrosion and fracture toughness. Using the ANSYS program, the stresses of the bolts in the regular condition and accidental condition have been calculated, and the possible maximum stress has been compared with the estimated allowable stresses. From the results, the stresses of bolts in the accidental condition satisfy the allowable safety stress from the stress corrosion failure. However, in the future, it shall be needed to consider the reflection of the structure assembling method on the assembling procedure to ensure the pressurizer integrity during maintenance period time.

The Study on the Acceleration Factor of Coastal Outdoor Corrosion test, Salt Spray Test and Accelerated Corrosion Test using 0.5wt% carbon steel (0.5wt% 탄소강을 이용한 해안 야외부식시험과 염수분무시험, 가속부식시험의 가속계수에 대한 연구)

  • Cho, E.Y.;Gwon, G.B.;Cho, D.H.;Kim, J.Y.
    • Corrosion Science and Technology
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    • v.12 no.5
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    • pp.209-214
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    • 2013
  • In the industry, accelerated corrosion test is used for the life time prediction. When anti-corrosion test proceeds in real environments, it is difficult that we predict and evaluate the corrosion life time because of the long test time such as 10 years or more time. Accelerated corrosion test and Salt spray test are able to test corrosion life time of products in the laboratory instead of outdoor corrosion test. Experimental procedure is selected for the corrosion standard specimen, exposure of the specimens, measurements of the mass loss and evaluating the mass loss data. As a result, the acceleration factor of the accelerated corrosion test to the outdoor corrosion test is 414.8. Therefore we can predict the corrosion life time of carbon steel during a short time period.

The optimum conditions of a salt-mist testing equipment for corrosion proof (전기기기의 내식검증을 위한 장치의 최적조건)

  • Kim, Myoung-Seok;Han, Gyu-Hwan;Park, Jong-Hwa
    • Proceedings of the KIEE Conference
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    • 2008.10c
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    • pp.26-28
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    • 2008
  • 전기기기 제품, 부품의 부식을 검증하기 위해서 염수, 아황산가스, 암모니아 가스 등을 이용한다. 염수시험은 입수를 액체 분무형태로 생성하며, 시편이 부식되도록 일정한 양을 분무하고 시험조 내에 균일한 분포를 갖도록 조정할 필요가 있다 본 논문은 연수분무 시험장치의 주요 인자를 바탕으로 실험계획법을 적용하여 시험용액의 분포가 균질하도록 최적의 조건을 찾는 방법을 제시하였다.

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Review of Research on Chloride-Induced Stress Corrosion Cracking of Dry Storage Canisters in the United States (미국의 건식저장 캐니스터에서의 CISCC 연구에 대한 검토)

  • Park, Hyoung-Gyu;Park, Kwang-Heon
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.16 no.4
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    • pp.455-472
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    • 2018
  • It is important to study how to manage dry storage casks of spent nuclear fuels (SNF), because wet storage spaces for SNF will shortly be at full capacity in the Republic of Korea. The US has operated a dry storage cask system for several decades, and has carried out significant studies into how to successfully manage dry storage cask for SNF. This type of expertise and experience is currently lacking in the Republic of Korea. The degradation of dry casks is an important issue that must be considered. In particular, chloride-induced stress corrosion cracking (CISCC) is known to lead to the release of radioisotopes from canisters. The U.S. Department of Energy, U.S. Nuclear Regulatory Commission, and the Electric Power Research Institute have undertaken research into the CISCC mechanism. In addition, Sandia National Laboratories (SNL) has extensively researched CISCC and how to manage it in dry storage canisters. In this review paper, the probabilistic model proposed by the SNL is analyzed and, based on this model, US-based CISCC research is reviewed in detail. This paper will inform the management of dry cask storage of SNF from light water reactors in austenite stainless steel canisters in the Republic of Korea.

Analysis of EQ pH Condition and Fission Product Removal Capability for Nuclear Power Plant (원전의 내환경기기검증 화학환경 및 핵분열생성물 제거능력 평가)

  • Song, Dong Soo;Ha, Sang Jun;Seong, Je Joong;Jeon, Hwang Yong;Huh, Seong Cheol
    • Journal of Energy Engineering
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    • v.23 no.3
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    • pp.186-190
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    • 2014
  • Nuclear Power Plants require the control ability of chemical condition (pH) because pH control during transient accident such as LOCA makes an able the fission product removal capability to be maintained, stress corrosion cracking of stainless steel equipment to be prevented and the production of hydrogen by aluminum and zinc to be minimized. An NPP is designed to control the pH of containment spray and sump coolant using the spray additives 30% NaOH in the event of loss of coolant accident. In this paper, the pH of sump coolant of an NPP during LOCA was analyzed and the fission products removal constant and decontamination factor were calculated according to Standard Review Plan 6.5.2 related to spray chemical conditions of pH. The calculated pH value of recirculation mode using the computer code corresponds to 8.09~9.67, which meets the chemical environment regulation requirements. The fission product removal capability caused by containment spray system is performed to provide input to radiation analysis.

Electrochemical Impedance Study on the Rebar Corrosion in Cement Mortar Containing Chloride Ions (전기화학적 임피던스법을 이용한 염함유 시멘트 모르터내의 철근부식 연구)

  • Nam, Sang Cheal;Paik, Chi-Hum;Cho, Won Il;Cho, Byung Won;Yun, Kyung Suk;Chun, Hai Soo
    • Applied Chemistry for Engineering
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    • v.9 no.6
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    • pp.811-816
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    • 1998
  • Rebar corrosion in cement mortar containing chloride ions was investigated by electrochemical AC impedance spectroscopy. Corrosion of mild steel bar was accelerated by an acceleration test equipment in short period. Impedance values obtained from AC-impedance method could be adapted to the proposed electrochemical equivalent circuit model and they were consistent with calculated values obtained by CNLS fitting method. The weight loss of rebar could be calculated by charge transfer resistance($R_2$) with time and it was close to real value.

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Studies on the Concrete Reinforcement Corrosion by Electrochemical Impedance Spectroscopy (전기화학적 임피던스법에 의한 철근콘크리트의 부식연구)

  • Kang, Tae-Hyuk;Cho, Won-Il;Cho, Byung-Won;Ju, Jeh-Beck;Yun, Kyung-Suk
    • Applied Chemistry for Engineering
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    • v.9 no.6
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    • pp.907-913
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    • 1998
  • Corrosion behavior of steel reinforcements embedded in concrete containing various chloride ion concentrations was investigated by an electrochemical impedance spectroscopy(EIS). Chloride ions were introduced into the concrete by dissolving the NaCl and $CaCl_2$ in the water with a given weight of cement. Based on the impedance parameters measured by EIS, more complete equivalent circuit, a schematic physical model, and the mechanism of concrete reinforcement corrosion were suggested. By the implement of experimental impedance parameters obtained from the model with corresponding CNLS-fitting data, the corrosion rate of steel reinforcement with chloride ions could be predicted.

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Characteristics of Leachate from Blast Furnace Slag and Its Impacts on Environment (고로(高爐) 슬래그 침출수(浸出水)의 특성(特性)과 환경(環境)에 미치는 영향(影響))

  • Choi, Eui So;Kwon, Soo Youl;Lee, E.C.;Park, W.M.
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.7 no.3
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    • pp.55-60
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    • 1987
  • Impacts on ground water quality, growth of crops, and degree of corrosion due to the leachate produced from the contact of rain water with blast furnace slag as an aggragate used for roadway pavement were evaluated. Results from slag and soil leaching tests indicated pH, $SO_4$, $Ca^{{+}{+}}$ and $Mg^{{+}{+}}$ concentrations of ground water could be increased due to the use of slag, and pot test suggested slag would not adversely affect growth of Raphanus Satius L niger. Accelerated corrosion test revealed that slag leachate had a tendency to increase corrosion on cast iron at the beginning, however the degree of corrosion became similar to that experienced in soil after about 50 days at 50 degrees in centigrade.

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