• Title/Summary/Keyword: 복합재료보강 구조물

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Fabrication and Evaluation of Composite Panel with Hat-shaped Stiffeners (모자(Hat)형 보강재를 가진 복합재 패널의 제작과 평가)

  • Kim, Geon-Hui;Lim, Do-Wan;Choi, Jin-Ho;Kweon, Jin-Hwe;Lee, Tae-Joo;Song, Min-Hwan;Shin, Sang-Joon
    • Composites Research
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    • v.23 no.2
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    • pp.31-39
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    • 2010
  • In this paper, composite panels with hat-shaped stiffeners were made using the co-curing, co-bonding and secondary bonding methods. Co-curing is a manufacturing method in which the hat part and the plate are cured simultaneously in a manner that is more cost effective than other methods. Co-bonding is a method in which the stacked prepregs are cured with other cured parts, and secondary bonding is a method in which cured parts are bonded together using an adhesive. A rubber mold was manufactured for co-curing of composite panel with hat-shaped stiffeners, and finite element analyses were done to evaluate the expanding pressure of the rubber mold consistent with the curing temperature. The manufactured panels were also evaluated using a 3-D measurement tester and an ultrasonic tester. Pull-off tests were performed to evaluate their mechanical properties.

Evaluation and Modification of Tensile Properties of Carbon Fiber Reinforced Polymer(CFRP) as Brittle Material with Probability Distribution (확률분포를 이용한 취성재료 특성의 탄소섬유보강폴리머 인장물성평가 및 보정)

  • Kim, Yun-Gon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.3
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    • pp.17-24
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    • 2019
  • Carbon Fiber Reinforced Polymers(CFRP) has widely utilized as a material for rehabilitation because of its light-weight, deformability and workability. Because CFRP is brittle material whereas steel is ductile, it is inappropriate to apply conventional design approach for steel reinforcement. For ductile material, the behavior of combined elements is on average of that of unit element due to the stress redistribution between elements after yielding. Therefore, the mean value of the stress of combined elements is equal to that of unit element and the standard variation is smaller. Therefore, although the design value can increase, it is used as constant value because it is conservative and practical approach. However, for brittle material, the behavior of combined elements is governed by the weaker element because no stress redistribution is expected. Therefore, both the mean value and standard variation of the stress of combined elements decreases. For this reason, the design value would decrease as the number of element increases although it is eventually converged. In this paper, in brittle material, it is verified that the combination of unit element with normal distribution results in combined element with weibull distribution, so the modifying equation of mechanical properties is proposed with respect to the area load applied.

Manufacturing of Hybrid Metal Matrix Composites used $Al_2O_3$ Short Fiber and $Al_2O_3$-TiC Composite Powder Synthesized by SHS Process (SHS법에 의해 제조된 $Al_2O_3$-TiC복합분말과 $Al_2O_3$단섬유를 강화재로 사용한 하이브리드 금속기 복합재료의 제조)

  • Kim, Dong-Hyeon;Maeng, Deok-Yeong;Lee, Jong-Hyeon;Won, Chang-Whan
    • Korean Journal of Materials Research
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    • v.9 no.3
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    • pp.315-321
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    • 1999
  • Metal matrix composites have been extensively studied because of their excellent characteristics for structural application. $Al_2O_3$ and SiC have been used as a common reinforcement owing to their good mechanical properties. However the manufacturing cost of these ceramic reinforcement is expensive, so the use of the composites has been restricted to special purposes. In this study, we tested the application possibility as a reinforcement of $Al_2O_3$-TiC powder synthesized by SHS(Self-propagating High-temperature Synthesis) process to Al alloy matrix composite. Also, $Al_2O_3$ short fibers were added with the synthesized powders in order to apply to the Al matrix hybrid composites. Squeeze infiltration casting process was used to make the composite with 25vol% of reinforcement. Microstructure and crystal structure were examined by SEM, OM and XRD, also the mechanical properties were studied by the compressive test and wear test.

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Heat Performance of Rapid Hardening Nano-Cementitious Composite for Repairing of Concrete Structures (콘크리트 구조물 보수를 위한 초속경 나노-시멘트 복합체의 발열성능)

  • Cho, Sanghyeon;Lee, Heeyoung;Yu, Wonjun;Kim, Donghwi;Chung, Wonseok
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.421-428
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    • 2020
  • Recently, excellent thermal and electrical performance of cementitious composites by mixing nano materials are being studied. The purpose of this study is to research the heat generation and power consumption of rapid hardening nano-cementitious composites. The experiment was carried out after setting the rapid hardening cementitious material, curing day, and supply voltage as parameters. Rapid hardening nano-cementitious materials were classified into cement paste, mortar, and concrete The heat performance of all rapid hardening nano-cementitious composites in curing 1 day has increased over 10℃. The rapid hardening nano-cementitious composites can exhibit heat performance within 1 day. The heat performance of the rapid hardening nano-cementitious composites is maintained after 28 days.

Development of Underwater Adhesive, Epoxy, and FRP Composite for Repair and Strengthening of Underwater Structure (수중 구조물의 보수·보강을 위한 수중 접착제, 에폭시와 섬유복합재의 개발)

  • Kim, Sung-Bae;Yi, Na-Hyun;Nam, Jin-Won;Byun, Keun-Joo;Kim, Jang-Ho Jay
    • Journal of the Korea Concrete Institute
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    • v.22 no.2
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    • pp.149-158
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    • 2010
  • Recently, numerous construction techniques for repairing and strengthening methods for above ground or air exposed concrete structure have been developed. However repairing and strengthening methods for underwater structural members under continuous loading, such as piers and steel piles need the further development. Therefore, this study develops an aqua epoxy, which can be used for repairing and strengthening of structural members located underwater. Moreover, using the epoxy material and strengthening fibers, a fiber reinforced composite sheet called Aqua Advanced FRP (AAF) for underwater usage is developed. To verify and to obtain properties of the material and the performance of AAF, several tests such as pull-off strength test, bond shear strength test, and chemical resistance test, were carried out. The results showed that the developed aqua epoxy does not easily dissolve in wet conditions and does not create any residual particle during hardening. In spite of underwater conditions, it showed the superior workability, because of the high viscosity over 30,000 cps and adhesion capacity over 2 MPa, which are nearly equivalent to those used in dry conditions. In case of the chemical resistance test, the developed aqua epoxy and composite showed the weight change of about 0.5~1.0%, which verifies the superior chemical resistance.

KSR- III 킥모터용 노즐의 열탄성 해석 및 시험

  • Cho, In-Hyun;Oh, Seung-Hyub;Yu, Jae-Suk;Rho, Tae-Ho
    • Aerospace Engineering and Technology
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    • v.1 no.1
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    • pp.153-162
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    • 2002
  • This paper predicted the engineering constants of spatially reinforced carbon/ carbon composites and analyzed the mechanical behaviour of the kick motor nozzle. Those equivalent engineering constants are used to analyze the mechanical behaviour of the kick motor nozzle. Because the distribution of equivalent engineering constants is varying as change its structure, we made a program to predict engineering constants of spatially reinforced composites. The kick motor nozzle consists of graphite or spatially reinforced carbon/ carbon composites for the nozzle throat, carbon/ phenol for the nozzle entrance and the expansion part, and steel for the outer surface of the expansion part. The 4-D carbon/ carbon composite shows the smallest deformed shape of the nozzle throat, which has a favorable effect on the rocket thrust, and the most uniform deformation of all nozzle throat materials. In addition to analysis, ground firing tests of 4D C/ C nozzle throat and graphite nozzle throat were performed.

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Simulation of Dynamic Crack Propagation in Uni-Directional and Cross-Ply Fiber-Reinforced Composites (단일방향 및 크로스-플라이 섬유강화 복합체에서의 동적균열 전파모사)

  • Hwang, Chan-Gyu
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.4
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    • pp.383-390
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    • 2008
  • This paper presents the formulation and numerical implementation of a spectral scheme specially developed to simulate dynamic fracture events in unidirectional and cross-ply fiber-reinforced composites. The formulation is based on the spectral representation of the transversely isotropic elastodynamic relations between the traction stresses along the fracture plane and the resulting displacements. Example problem of dynamically propagating cracks in fiber-reinforced composites is investigated and compared with reference solutions available in the literature and/or experimental observations. This scheme can be directly applicable to the interfacial fracture analysis in the FRP reinforced concrete structures.

Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-performance Mortar (섬유복합재봉(FRP ROD)과 고강도 모르터를 이용한 철근 콘크리트 구조물의 휨 보강공법(MFRI) 공법)

  • Bae Ki-Sun;Park Sing-Hun;Lee Sang-Uk
    • Composites Research
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    • v.18 no.4
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    • pp.59-65
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    • 2005
  • This report is on the Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-Performance Mortar. The main characteristic of this system is as follow. First, the fiber rods in this system have seven times greater tensile strength than general reinforcing steel bars(re-bar) and the weight is a fifth lighter. Camels coated on the fiber rods' surfaces to improve adhesive strength and pull-out strength. Second, high strength shotcrete mortar is has very good workability and low rebound rate. After installing the Fiber Rods, Shotcrete mortar Is applied or sprayed to finish reinforcement. Finally, MFRI system has excellent fire-resisting performance and sogood tolerance against external environment by inserting fiber rods and reinforcing materials into mortar which has high compressive strength. It is applied to bridge slab, utility box and tunnel of civil engineering works, and beam and slab of building structures.

複合構造의 結合

  • 홍창선
    • Journal of the KSME
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    • v.22 no.1
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    • pp.9-14
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    • 1982
  • 복합재료를 이용하여 부품제작을 한 후 어떠한 결합방법을 채택할 것인가를 결정할 때 고려해 야할 점을 기계적 결합법과 접착결합법을 비교하여 검토하였다. 기계적 결합은 하중을 많이 받고 분해 및 결합이 자주 예상되는 부품에 채택해야 할 것이며 복합재료의 특성을 고려하여 보강 시에 부착하는 평판의 섬유방향은 가급적 드릴구멍주위를 부드럽게 하여 응력집중을 낮출 수 있으며 하중의 종류에 따라 적층의 섬유방향을 조절함으로서 응력집중을 조절할 수 있다. 드릴 구멍 주위인 파손은 평판의 폭과 구멍의 직경등이 크게 작용함으로 강도해석을 할 경우에 응력 해석을 한 후 허용응력등을 결정해야할 것이다. 접착졀합법은 작업이 간단하나 신뢰도가 떨어지 므로 하중을 많이 받는 구조물에의 사용에 주의를 요하며 설계방법도 매우 다양하게 제안되어 있어 선택함에 있어 하중 환경조건등을 점검해야할 것이다. 접착결합법은 드릴구멍같은 불연속 성을 갖지 않기 때문에 응력집중이 생기지 않으나 접착층의 길이등 기하학적 형상에 따라 다르게 나타남으로 잡착층의 분리가 일어나지 않도록 설계되어야 한다. 특히 복합재료의 이방성인 성 질을 감안하여 접착층에 이웃하는 피접착층의 섬유방향에 주의해야 하며 층간응력이 파손에 미 치는 영향을 고려하여 설계에 임해야 한다.

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Strength of Stainless Steel Pin-reinforced Composite Single-lap Joints (금속 핀으로 보강된 복합재 단일겹침 체결부의 강도 연구)

  • Lee, Byeong-Hee;Park, Yong-Bin;Kweon, Jin-Hwe;Choi, Jin-Ho;Choi, Ik-Hyeon;Chang, Sung-Tae
    • Composites Research
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    • v.25 no.3
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    • pp.65-69
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    • 2012
  • The main objective of this study is to investigate the effect of metal z-pinning on the failure behavior of cocured composite single-lap joints. Three different pin diameters (0.3, 0.5, and 0.7 mm) and three pin areal densities (0.5, 2.0, and 4.0%) were examined. The specimens were fabricated by T700-12K-31E#2510 unidirectional prepreg from Toray. Stainless steel pins were used for z-pinning. Test results showed that except one case with extremely low pin density of 0.5%, all other z-pinned joints exhibited lower initial crack stresses than those of the unpinned joint. However the ultimate strength of the z-pinned joint increased up to 45% at most. Furthermore, even after the complete failure of the joint, the z-pins sustained the carried load to a certain degree experiencing large deformation and provided the stable fracture behavior for the composite joint.