• Title/Summary/Keyword: 복합가공기

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A Development of a Multi-Axis Turning Center(I) (다기능 복합가공기 개발에 대한 연구(I))

  • 이시다
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.243-247
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    • 1997
  • 기존의 복합 Turning Center 보다 비구심상태에서의 가공, 3축밀링가공 및 3축/4축 동시 Milling가공 등의 특징을 갖고 복잡한 형상과 기능을 갖도 있는 부품 생산용 각형 FMS/C의 기본기계가 될 다기능 복합가공기[최대가공경 310mm *최대가공길이600mm, 6축제어(4축동시가공), ATC Magazine 20개, 주축18.5KW, 제2주축 15KW 회전수36-1,600RPM의 강력, 고속, 정밀 다기능 복합가공기]를 제2차 선도기술개발사업을 통해 개발을 추진하고 있다.

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레이저를 이용한 복합가공기술 동향

  • Lee, Je-Hun;Sin, Dong-Sik
    • Journal of the KSME
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    • v.51 no.9
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    • pp.45-50
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    • 2011
  • 이 글에서는 레이저 가공기술과 기존의 기계가공기술이 융합화된 형태의 공작기계인 레이저 복합가공기에 대한 국외 연구개발 현황 및 한국기계연구원에서의 연구개발 결과에 대하여 소개하고자 한다.

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A Study on the CAE Analysis of Bed of Multi-Tasking Machine for Automotive Power Train Shafts (자동차 파워트레인 샤프트 가공용 8축 복합가공기 베드의 유한요소 해석에 관한 연구)

  • Cho, Jun-Hyun;Moon, Dong-Ju;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.9-14
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    • 2015
  • To build a high precision machine tool and increase its productivity, structural analysis needs to be carried out for vibration and stiffness of the machine tools before any detailed design. Therefore, in this paper, static and dynamic analysis is carried out to evaluate 8-axis multi tasking machining beds for automotive power train shafts; then, selection of an appropriate device is made for application to bed design. The results of structural and modal analysis confirmed the structural characteristics of the 8-axis multi tasking machine for automotive power train shaft beds: and the second shape bed is the safest is considered secure.

A study on the design optimization of the head stucture of 5-axis machining center using finite element analysis (유한요소해석을 이용한 5축 복합가공기 헤드 구조물의 최적 설계에 관한 연구)

  • Kim, Jae-Seon;Lee, Meong-Ho;Youn, Jae-Woong
    • Journal of the Korea Convergence Society
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    • v.12 no.9
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    • pp.161-168
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    • 2021
  • As the demand for high speed and high precision increases in the field of machine tool, interest in stiffness and vibration of machine tool is increasing. However, it takes a lot of time to develop a detailed design of machine tool based on experience, and it is difficult to design appropriately. Recently, structural optimization using FEM are increasingly used in machine tool design. But, it is difficult to optimize in consideration of the vibration state of the structure since optimization through stress distribution of a structure is mainly used, In this paper, Static structural analysis, mode analysis, and harmonic analysis using FEM were conducted to optimize the head structure that has the most influence on machining in a 5-axis machine tool. It is proposed a topology optimization analysis method that considers both static stiffness and dynamic stiffness using objective function design.

Composite Blade for Dicing of Wafer (웨이퍼 가공용 복합 블레이드)

  • Lee, Jeong-Ick
    • Proceedings of the KAIS Fall Conference
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    • 2008.05a
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    • pp.46-48
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    • 2008
  • 나노복합 블레이드가 반도체 웨이퍼 가공을 위한 마이크로급 나노장치나 그 이상의 나노급 구조체를 위해 사용되었다. 금속 블레이드는 실리콘 웨이퍼 가공을 위해 사용되어 왔다. 그러나, 최근 레진 복합 블레이드는 반도체나 핸드폰의 쿼츠 웨이퍼 가공에 사용된다. 유기 또는 비유기 재료 선정은 기계가공성, 전기 전도성, 강도, 연성 및 웨이퍼 저항을 가진 블레이드를 만드는데 중요하다. 고성능 응용의 증대 요구에 따라 개발된 고기술 비유기성 재료의 혼합은 낮은 가격에 고기능의 신뢰도를 필요로 한다. 나노 입자의 크기를 가진 레진 복합물의 마이크로 설계는 입자간 상호작용의 제어가 필요하다. 형상 제작 동안 마이크로 차원에 두께를 유지하기 위해서는 마이크로/나노급 제작을 위한 가공기술이 중요한 것 중의 하나이다. 본 연구에서는 핫 프레스 구조물이 원래 설계 기준과 두께 차이의 실험 접근법을 사용해 만들어졌다. 다른 습식 공정 기술은 차원의 허용치를 개선하기 위해 만들었다. 실험들과 해석들은 신뢰성 결과가 사용가능함을 보여주었다. 반도체 시장에 사용될 레진 복합 블레이드의 개선 효과가 논의되었다.

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High-Stiffness Structure Design of 8-Axis Multi-tasking Machine for Automotive Powertrain Shafts (자동차 파워 트레인 샤프트 가공용 8축 복합가공기의 고 강성 구조설계에 관한 연구)

  • Moon, Dong-Ju;Cho, Jun-Hyun;Choi, Yun-Seo;Hwang, In-Hwan;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.78-83
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    • 2016
  • The development of an exclusive 8-axis multi-tasking machine to finish multiple cutting processes by a single piece of power equipment for securing the high-precision machining and high productivity of the series of shafts (a core part of the automotive powertrain that delivers engine power) is needed. The rigidity of the structure must be improved and the weight of the structure must be reduced to develop a multi-tasking machine with high precision and high productivity. In this paper, we perform a static structural analysis of the initial design of the multi-tasking machines and compare the results of the multi-tasking machines improved by the reinforced design and the results of the initial one. According to the results of the structural analysis, the rigidity of the reinforced machine was increased and the overall weight was decreased. Therefore, the productivity was increased.

Parametric Study for Hole Machining in Natural Fiber Composites (천연섬유 복합재료의 홀 가공을 위한 파라메트릭 연구)

  • Lee, Dong-Woo;Oh, Jung-Suck;Song, Jung-Il
    • Composites Research
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    • v.30 no.1
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    • pp.35-40
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    • 2017
  • In this study, natural fiber composites including flax fiber reinforcement was manufactured. It was tried to find optimum design of drill and machining factor for minimizing the damage during hole machining in natural fiber composites. Taguchi optimization was used for minimizing the number of experiments and evaluation of the effect of machining factor during hole machining in natural fiber composites. The experimental results indicate that the newly designed drill distributes cutting resistance well and minimizes surface roughness and produces fine surfaces. Developed new drill has been dispersed in the cutting resistance during processing, it was possible to obtain the smooth hole surface. Also, it was found that optimal rotational speed and feed rate of drill for hole machining.

Effect of Compounding Electrolytic Machining in Ball End Milling (볼엔드밀 절삭가공에서 전해복합의 효과)

  • 주종길;박규열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1025-1028
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    • 2001
  • In this report, a new method compounding the electrolytic machining with ball end milling process to increase the machining efficiency was introduced. From the experimental result, it was confirmed that effect of cutting force reduction and finer surface roughness can be obtained in a certain condition of ball end milling and electrolytic machining conditions.

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