• Title/Summary/Keyword: 모델 기반 고장 진단

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Development of a Deep Learning Algorithm for Anomaly Detection of Manufacturing Facility (설비 이상탐지를 위한 딥러닝 알고리즘 개발)

  • Kim, Min-Hee;Jin, Kyo-Hong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.26 no.2
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    • pp.199-206
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    • 2022
  • A malfunction or breakdown of a manufacturing facility leads to product defects and the suspension of production lines, resulting in huge financial losses for manufacturers. Due to the spread of smart factory services, a large amount of data is being collected in factories, and AI-based research is being conducted to predict and diagnose manufacturing facility breakdowns or manufacturing site efficiency. However, because of the characteristics of manufacturing data, such as a severe class imbalance about abnormalities and ambiguous label information that distinguishes abnormalities, developing classification or anomaly detection models is highly difficult. In this paper, we present an deep learning algorithm for anomaly detection of a manufacturing facility using reconstruction loss of CNN-based model and ananlyze its performance. The algorithm detects anomalies by relying solely on normal data from the facility's manufacturing data in the exclusion of abnormal data.

자료구조형태를 분류한 퍼지 FTA 전문가 시스템 모델

  • Kim, Gil-Dong;Cho, Am
    • Proceedings of the ESK Conference
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    • 1998.04a
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    • pp.52-58
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    • 1998
  • 본 연구에서는 FTA 및 퍼지 FTA 방법을 프로그래밍이 용이한 규칙-기반 지식 표현 방법으로 프로그래밍을 설계하기 위한 것으로, FAT 방법에 필요한 전문지식들을 처 리하기 위하여 객체지향 접근방법으로 FTA 를 설계하였다. FTA의 구성요소들에 대한 자료구조는 다음과 같이 세가지 형태로 분류할 수 있다. 1)구성요소들의 자료구조가 확정적인 값으로 나타나는 경우 2)구성요소들의 자료구조가 부정확한 값으로 나타나는 경우 3)구성요소들의 자료구조가 확정적인 값 및 부정확한값으로 동시에 주어진 경우로 나타날 수 있다. 본 연구에서는 객체지향적 펴지 FTA 전문가 시스템(FFTAES: Fuzzy FTA Expert System)을 활용하여 세 번째 형태인 구성요소들의 자료구조가 확정적인 값 및 부 정확한 값이 동시에 주어진 경우를 정량적으로 고장안전진단을 실시할 수 있도록 설계 하였다.

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Stochastic Model based Fault Diagnosis System of Induction Motors using Online Probability Density Estimation (온라인 확률분포 추정기법을 이용한 확률모델 기반 유도전동기의 고장진단 시스템)

  • Cho, Hyun-Cheol;Kim, Kwang-Soo;Lee, Kwon-Soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.10
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    • pp.1847-1853
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    • 2008
  • This paper presents stochastic methodology based fault detection algorithm for induction motor systems. We measure current of healthy induction motors by means of hall sensor systems and then establish its probability distribution. We propose online probability density estimation which is effective in real-time implementation due to its simplicity and low computational burden. In addition, we accomplish theoretical analysis to demonstrate convergence property of the proposed estimation by using statistical convergence and system stability theory. We apply our fault diagnosis approach to three-phase induction motors and achieve real-time experiment for evaluating its reliability and practicability in industrial fields.

Model based Fault Detection and Diagnosis of Induction Motors using Probability Density Estimation (확률분포추정기법을 이용한 유도전동기의 모델기반 고장진단 알고리즘 개발)

  • Kim, Kwang-Su;Lee, Young-Jin;Song, Xian-Hui;Lee, Kwon-Soon
    • Proceedings of the KIEE Conference
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    • 2008.04b
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    • pp.171-173
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    • 2008
  • This paper presents stochastic methodology based fault diction and diagnosis algorithm for induction motor systems. First, we construct probability distribution model from healthy motors and then probability distribution for faulty motors is recursively calculated by means of the proposed probability estimation. We measure motor current with hall sensors as system state. The estimated probability is compared to the model to generate a residue signal which is utilized for fault detection and diagnosis, that is, where a fault is occurred. We carry out real-time induction motor experiment to evaluate efficiency and reliability of the proposed approach.

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Implementation of Automated Motor Fault Diagnosis System Using GA-based Fuzzy Model (유전 알고리즘기반 퍼지 모델을 이용한 모터 고장 진단 자동화 시스템의 구현)

  • Park, Tae-Geun;Kwak, Ki-Seok;Yoon, Tae-Sung;Park, Jin-Bae
    • Proceedings of the KIEE Conference
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    • 2005.05a
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    • pp.24-26
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    • 2005
  • At present, KS-1000 which is one of a commercial measurement instrument for motor fault diagnosis has been used in industrial field. The measurement system of KS-1000 is composed of three part : harmonic acquisition, signal processing by KS-1000 algorithm, diagnosis for motor fault. First of all, voltage signal taken from harmonic sensor is analysed for frequency by KS-1000 algorithm. Then, based on the result values of analysis skilled expert makes a judgment about whether motor system is the abnormality or degradation state. But the expert system such a motor fault diagnosis is very difficult to bring the expectable results by mathematical modeling due to the complexity of judgment process. In this reason, we propose an automation system using fuzzy model based on genetic algorithm(GA) that builded a qualitative model of a system without priori knowledge about a system provided numerical input output data.

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Dynamic Fuzzy Model based Fault Diagnosis System and it's Application (동적퍼지모델기반 고장진단 시스템 및 응용)

  • Bae, Sang-Wook;Lee, Jong-Ryul;Park, Gwi-Tae
    • Proceedings of the KIEE Conference
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    • 1999.07b
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    • pp.627-629
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    • 1999
  • This paper presents a new FDI scheme based on dynamic fuzzy model(DFM) for the nonlinear system. The dynamic behavior of a nonlinear system is represented by a set of local linear models. The parameters of the DFM are identified in on-line and aggregated to generate a residual vector by the approximate reasoning. The neural network classifer learns the relationship between the residual vector and fault type and used both for the detection and isolation of process faults We apply the proposed FDI scheme to the FDI system design for a two-tank system and show the usefulness of the proposed scheme.

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A Fault Diagnosis Method of Oil-Filled Power Transformers Using IEC Code based Neuro-Fuzzy Model (IEC 코드 기반의 뉴로-퍼지모델을 이용한 유입변압기 고장진단 기법)

  • Seo, Myeong-Seok;Ji, Pyeong-Shik
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.65 no.1
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    • pp.41-46
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    • 2016
  • It has been proven that the dissolved gas analysis (DGA) is the most effective and convenient method to diagnose the transformers. The DGA is a simple, inexpensive, and non intrusive technique. Among the various diagnosis methods, IEC 60599 has been widely used in transformer in service. But this method cannot offer accurate diagnosis for all the faults. This paper proposes a fault diagnosis method of oil-filled power transformers using IEC code based neuro-fuzzy model. The proposed method proceeds two steps. First, IEC 60599 method is applied to diagnosis. If IEC code can't determine the fault type, neuro-fuzzy model is applied to effectively classify the fault type. To demonstrate the validity of the proposed method, experiment is performed and its results are illustrated.

Model based Fault Detection and Diagnosis of Induction Motors using Online Probability Density Estimation (온라인 확률추정기법을 이용한 모델기반 유도전동기의 고장진단 알고리즘 연구)

  • Kim, Kwang-Su;Lee, Young-Jin;Lee, Kwon-Soon
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1503-1504
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    • 2008
  • This paper presents stochastic methodology based fault diction and diagnosis algorithm for induction motor systems. First, we construct probability distribution model from healthy motors and then probability distribution for faulty motors is recursively calculated by means of the proposed probability estimation. We measure motor current with hall sensors as system state. The estimated probability is compared to the model to generate a residue signal which is utilized for fault detection and diagnosis, that is, where a fault is occurred. We carry out real-time induction motor experiment to evaluate efficiency and reliability of the proposed approach.

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Electrical Characteristics of PV Cells by Ambient Temperature, Wind Speed and Irradiance Level (주변온도, 풍속, 일사량에 의한 PV Cell의 전기적 특성 분석)

  • Park, Hyeonah;Kim, Hyosung
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.277-278
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    • 2015
  • 태양광발전소를 설치하기 위한 경제적 타당성을 분석하는 경우 기상청에서 제공하는 해당지역의 날씨정보를 기반으로 하는 PV Cell의 연간 발전량 예측 및 분석이 중요한 변수가 된다. 또한 날씨 조건에 대한 PV 발전의 예측은 기 설치되어 운전중에 있는 태양광발전소의 고장진단 및 성능평가에도 사용될 수 있다. 본 논문은 다양한 날씨 조건 중 주변온도, 풍속, 일사량에 따른 PV Cell의 특성을 분석하고, 실시간으로 변화하는 날씨환경에 대하여 순시적으로 PV Cell의 출력특성을 정확히 예측할 수 있는 모델을 수립한다.

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Software Design about Integrated Fault Diagnosis for the Propulsion System of the Tracked Amphibious Assault Vehicle (궤도형 상륙돌격차량용 추진장치의 통합고장진단 S/W 설계)

  • Lee, Changkyu;Choi, Byeongho;Park, Daegon;Koo, Youngho;Shim, Sangchul;Chang, Kyogun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.24 no.4
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    • pp.457-466
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    • 2021
  • This paper describes the design of model-based fault diagnosis software to apply to the propulsion system in tracked amphibious assault vehicle which consists of an engine, a transmission, a cooling system, and two waterjets. This software includes specific functions to detect the failures regarding sensor malfunctions, mechanical malfunctions, control errors, and communication errors. This software generates the proper malfunction codes which are classified as the warning and caution. In order to validate the fault diagnosis software, the manual and automatic test are performed using the test program with 32 test cases. Test results show that the designed fault diagnosis software is reliable and effective for applying to the propulsion system.