• Title/Summary/Keyword: 메탄 수증기 개질

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A Numerical Study on the Effectiveness Factor of Ni Catalyst Pellets for Steam-Methane Reforming (수증기-메탄개질용 Ni 촉매의 유용도에 관한 수치적 연구)

  • Choi, Chong-Gun;Nam, Jin-Hyun;Shin, Dong-Hoon;Jung, Tae-Yong;Kim, Young-Gyu
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.63-66
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    • 2007
  • Reformers which produce hydrogen from natural gas are essential for the operation of residential PEM fuel cells. For this purpose, steam-methane reforming reactions with Ni catalysts is primarily utilized. Commercial Ni catalysts are generally made to have porous pellet shapes in which Ni catalyst particles are uniformly dispersed over Alumina support structures. This study numerically investigates the reduction of catalyst effectiveness due to the mass transport resistances posed by porous structures of spherical catalyst pellets. The multi-component diffusion through porous media and the accurate kinetics of reforming reaction is fully considered in the numerical model. The preliminary results on the variation of the effectiveness factor according to different operation conditions are presented, which is planned to be used to develop correlations in future studies.

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Hydrogen Generation Characteristics of SMART Process with Inherent $CO_2/H_2$ Separation (CO$_2/H_2$ 원천분리 SMART 공정의 수소생산특성)

  • Ryu, Ho-Jung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.55-58
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    • 2007
  • To check the feasibility of SMART (Steam Methane Advanced Reforming Technology)system, an experimental investigation was conducted. A fluidized bed reactor of diameter 0.052 m was operated cyclically up to the $10^{th}$ cycle, alternating between reforming and regeneration conditions. FCR-4 catalyst was used as the reforming catalyst and calcined limestone (domestic, from Danyang) was used as the $CO_2$ absorbent. Hydrogen concentration of 98.2% on a dry basis was reached at $650^{\circ}C$ for the first cycle. This value is much higher than $H_2$ concentration of 73.6% in the reformer of conventional SMR (steam methane reforming) system. However, the hydrogen concentration decreased because the $CO_2$ capture capacity decreased as the number of cycles increased.

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Effect of discontinuous mixture gas feeding on effective hydrogen production in a steam reformer frommethane (효율적 수소 생산을 위한 메탄 수증기 개질 반응기에서의 불연속적 가스 유입의 영향)

  • Lee, Shin-Ku;Park, Joon-Guen;Lim, Sung-Kwang;Bae, Joong-Myeon
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.25-28
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    • 2008
  • Steam reforming reaction is a matured technology to get hydrogen from hydrocarbon fuels compared with other reforming reactions such as partial oxidation(POX), autothermal reforming(ATR). It is so endothermic that it needs heat source to activate the reaction. Due to the reaction characteristics, heat transfer limitation phenomena generally occur in the steam reformer. As one of new ideas, the effect of discontinuous gas feeding is investigated based on heat transfer characteristics. The new operating method is usually favorable at high GHSV region(i.e. over $10,000h^{-1}$). In order to numerically simulate the physical issues, numerical approach is adopted based on heterogeneous reaction model, two-equation model in energy equation, and other constitutive models in porous media.

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Computational Fluid Dynamics Analysis of 25kW Plate Type Methane-steam Reformer (25kW급 평판형 메탄-수증기 개질기 열유동 전산해석)

  • Shin, Dong-Hoon;Seo, Hye-Gyung;Lim, Hee-Chun;Lee, Sang-Duk
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.103-106
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    • 2006
  • The Plate reformer consisting of combustion chamber and reforming chamber for 25 kW MCFC stack has been operated and computational fluid dynamics was applied to estimate reactions and thermal fluid behavior in the reformer. The methane air 2-stage reaction was assumed in the combustion chamber, and three step steam reforming reactions were included in the calculation. Flow uniformity, reaction rate and species distribution, and temperature distribution were analyzed. In particular, temperature distribution was compared with the measurements to show good agreement in the combustion chamber, however, inappropriate agreement in the reformer chamber

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Effect of Ce/Zr Ratios on Ni/CeO2-ZrO2 Catalysts in Steam Reforming of Methane Reaction (Ce/Zr 비율에 따른 Ni/CeO2-ZrO2 촉매가 메탄의 수증기 개질 반응에서 미치는 영향)

  • In Ho Seong;Kyung Tae Cho;Jong Dae Lee
    • Korean Chemical Engineering Research
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    • v.62 no.1
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    • pp.125-131
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    • 2024
  • In this study, synthesized Ni/CexZr1-xO2 catalysts were coated on the surface of honeycomb metalic monoliths to investigate catalytic activity in steam reforming of methane reactions. Supports with varying Ce/Zr ratios were synthesized to observe their behavior in the reforming reaction, and catalysts with Ni contents ranging from 5 wt% to 20 wt% were prepared to analyze the effect of Ni loading contents on catalytic activity. The catalysts were characterized by XRD, BET, TPR, and SEM. The TPR analysis indicated the formation of Ni-Ce-Zr oxide with a strong interaction between the active metal Ni and CeO2-ZrO2 support. The 15 wt% Ni/Ce0.80Zr0.20O2 catalyst exhibited the highest activity and stability in the steam reforming of methane reaction. Catalysts with enhanced activity and stability were synthesized by manufacturing composite materials using excellent oxygen storage and donor properties of CeO2 and the thermal properties of ZrO2.

Characteristic of Partial Oxidation of Methane and Ni Catalyst Reforming using GlidArc Plasma (GlidArc 플라즈마를 이용한 메탄 부분산화 및 Ni 촉매 개질 특성)

  • Kim, Seong-Cheon;Chun, Young-Nam
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.12
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    • pp.1268-1272
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    • 2008
  • Low temperature plasma applied with partial oxidation is a technique to produce synthesis gas from methane. Low temperature plasma reformer has superior miniaturization and start-up characteristics to reformers using steam reforming or CO$_2$ reforming. In this research, a low temperature plasma reformer using GlidArc discharge was proposed. Reforming characteristics for each of the following variables were studied: gas components ratio (O$_2$/CH$_4$), the amount of steam, comparison of reaction on nickle and iron catalysts and the amount of CO$_2$. The optimum conditions for hydrogen production from methane was found. The maximum Hydrogen concentration of 41.1% was obtained under the following in this condition: O$_2$/C ratio of 0.64, total gas flow of 14.2 L/min, catalyst reactor temperature of 672$^{\circ}C$, the amount of steam was 0.8, reformer energy density of 1.1 kJ/L with Ni catalyst in the catalyst reactor. At this point, the methane conversion rate, hydrogen selectivity and reformer thermal efficiency were 66%, 93% and 35.2%, respectively.

Effect of temperature in the distribution of production by catalytic decomposition on the carbon based catalyst (탄소계 촉매상에서 부탄 분해에 따른 생성물 분포에 미치는 온도의 영향)

  • Yoon, Suk-Hoon;Han, Gi-Bo;Park, No-Kuk;Ryu, Si-Ok;Lee, Tae-Jin;Yoon, Ki-June;Han, Gui-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.06a
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    • pp.89-92
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    • 2006
  • 수소에너지는 화석연료 사용의 증가로 인한 환경오염 및 자원고갈의 문제점을 해결해 줄 수 있는 미래의 청정한 에너지이다. 현재 주 에너지원인 화석연료의 사용에 의하여 배출된 오염물질이 지구온난화와 같은 문제점들을 일으킨다. 이러한 문제점들을 없애줄 수 있는 대안 중 하나가 수소에너지이다. 수소에너지는 자원이 풍부하며 연소시에 오염물질이 배출되지 않는 장점이 있다. 수소에너지는 수소를 연소시켜서 얻는 에너지로써, 수소를 태우면 같은 무게의 가솔린 보다 3배나 많은 에너지를 방출한다. 수소를 생산하는 방법 중 가장 이상적인 방법은 물을 분해하는 방법이다. 그러나 이 방법은 수소를 대량으로 생산하기에는 아직 기술에 대한 확보가 되어있질 않으며, 경제성도 떨어진다는 단점이 있다. 현재 많이 쓰이는 방법 중 탄화수소류의 메탄을 수증기 개질하는 방법이 있다. 메탄 수증기 개질방법은 환경오염물질인 CO나 $CO_2$를 배출한다는 것과 높은 열원이 필요하다 본 연구에서는 C-H결합에너지가 낮아 메탄보다 분해하기 쉬운 부탄의 직접분해로 수소를 생산하고자 한다. 부탄 직접분해는 환경오염물질인 CO나 $CO_2$가 발생되지 않는 장점이 있다. 부탄 분해반응은 $500{\sim}1100^{\circ}C$의 범위에서 이루어 졌으며, 촉매는 탄소계인 카본블랙을 사용하였고, 촉매의 성능을 비교하기 위하여 열분해반응이 동시에 수행되었다.

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Development of Extrusion Catalyst for Natural Gas Steam Reforming (천연가스 개질촉매 압출 성형방법의 개발)

  • Jung, You-Shick;Rhee, Young-Woo;Koo, Kee-Young;Jung, Un-Ho;Youn, Wang-Lai;Seo, Yong-Seog
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.735-738
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    • 2009
  • 촉매 생산에서 마지막으로 중요한 단계는 촉매성형이다. 여기서 압출성형은 촉매 성형방법 중 저렴하고 비교적 간단한 방법 중 하나이다. 여기서 중요한 것은 바인더의 선택과 입자 사이즈가 가장 중요한 요인이 된다. 촉매 압출성형에서 많이 쓰이는 바인더로 PVA(Polyvinyl Alcohol)와 MC(Methyl Cellulose), CMC(Carboxymethyl Cellulose)가 있다. CMC 바인더의 경우, 촉매의 접착력이 현저히 떨어져 촉매의 바인더로 사용하기 어려웠다. PVA, MC 바인더의 경우, 촉매의 접착력이 우수하고 압출성형이 잘 되었다. 그러나 PVA 바인더의 경우, 열중량 분석을 통해 재 소성과정에서 바인더가 완전히 제거되지 않아서 촉매의 물성 변화 및 활성에 좋지 않은 영향을 주었다. 그러나 MC의 경우에는 재소성과정에서 바인더가 완전히 제거되어 촉매의 물성변화에 영향을 주지 않았으며, 촉매의 활성 변화에도 영향을 주지 않았다. 그래서 메탄 수증기 개질 촉매의 압출 성형에 적합한 바인더로 MC가 적합하다고 판단된다. 그리고 압출용 반죽 제조를 위한 미분쇄된 촉매 입자의 사이즈에서 너무 작은 입자를 사용하게 되면 반죽은 잘 되나 촉매의 물성변화로 인해 촉매 활성이 저하되는 것을 알 수 있었다. 그래서 볼밀로 정밀하게 입자 사이즈를 $10{\mu}m$ 이하로 조절하면 촉매 활성에 영향이 거의 없는 압출성형 촉매를 제조할 수 있다.

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Promotion effect of Ce on coke resistance over Ni-based catalyst in combined steam and carbon dioxide reforming of methane (메탄의 수증기-이산화탄소 복합개질 반응에서 니켈 촉매의 탄소침적 저항성에대한 Ce 증진효과)

  • Koo, Kee-Young;Roh, Hyun-Seog;Jung, Un-Ho;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.208-208
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    • 2009
  • 메탄의 수증기-이산화탄소 복합개질반응에서 니켈 촉매의 탄소 침적 저항성에대한 Ce 증진 효과를 살펴보기 위해, Ni-Ce/${\alpha}-Al_2O_3$ 촉매를 제조하였다. Ce/Ni 비율 변화에 따른 촉매 비표면적, Ni 입자 분산도 및 촉매 활성 변화를 살펴보았고, Ce 첨가량을 최적화 할 수 있었다. Ce/Ni 비율 증가에 따라 NiO 결정크기가 감소하고 표면적과 Ni 분산도는 증가하였다. 특히, Ce/Ni=0.5 첨가 시, 촉매는 가장 넓은 비표면적과 Ni 분산도를 가졌으며, 우수한 촉매 활성 및 높은 탄소 침적 저항성을 보였다. 또한, 본 연구에서는 Ni과 Ce 담지 방법에 따른 Ni 분산도 향상과 Ni과 Ce간의 접촉 면적 극대화를 통한 활성산소 공급 향상에 대한 영향을 함께 살펴보았다. Ni과 Ce를 동시 함침법과 연속 함침법으로 담지하여 비교한 결과, 동시 함침법으로 제조한 Ni-Ce/${\alpha}-Al_2O_3$ (Ce/Ni=0.5) 촉매가 가장 우수한 촉매 성능 및 높은 탄소 침적 저항성을 보였다. 이는 동시 함침법으로 고분산된 Ni 입자와 담체간의 강한 상호작용 형성과 원활한 활성 산소 공급에 기인한 것이다.

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Development of Simplified One-dimensional Model for Microchannel Steam/Methane Reformers based on Catalyst Effectiveness Factor Correlations (촉매유효도 상관식에 기반한 마이크로 채널형 수증기/메탄 개질기의 간략화된 1차원 해석모델의 개발)

  • Yun Seok Oh;Dae-Hoon Lee;Jin Hyun Nam
    • New & Renewable Energy
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    • v.19 no.2
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    • pp.1-12
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    • 2023
  • In this study, an efficient one-dimensional model was developed for predicting microchannel steam/methane reformers with thin washcoat catalyst layers with a focus on low-pressure reforming conditions suitable for distributed hydrogen production systems for fuel cell applications. The governing equations for steam/methane mixture gas flowing through the microchannel reformer were derived considering the species conservation with reforming reactions and energy conservation with external convective heat supply. The reaction rates for the developed model were simply determined through the catalyst effectiveness factor correlations instead of performing complicated calculations for the steam/methane reforming process occurring inside the washcoat catalyst layers. The accuracy of the developed was verified by comparing the results obtained herein with those obtained by the detailed computational fluid dynamics calculation for the same microchannel reformer.