• Title/Summary/Keyword: 마모상태

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Effect of Mixing Process on the Wear Properties of UHMWPE/Kaolin Composite (입자충전 초고분자량 폴리에틸렌의 마모특성 : 입자충전 방법의 효과)

  • Ki, Nam;Lee, Geon-Woong;Yoon, Ho-Gyu;Park, Hong-Jo;Kwak, Soon-Jong;Kim, Jun-Kyung;Park, Min
    • Polymer(Korea)
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    • v.26 no.6
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    • pp.803-811
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    • 2002
  • In this study the wear behavior of ultra high molecular polyethylene (UHMWPE) filled with kaolin particles by different methods was investigated. UHMWPE/kaolin composites were prepared by two different methods: polymerization-filling and powder mixing. Particularly in a powder mixing method. Particle dispersion and wear property according to powder mining method were examined. It was found from wear test that filling of inorganic filler into UHMWPE by polymerization filling was more effective way than by powder mixing method in improving Wear resistance of UHMWPE. It was also confirmed that abrasive wear was dominant wear mechanism and particle dispersion in the composite as well as interface property was an important factor in controlling the wear behavior of the resulting composites.

Rail Corrugation Effects on the Dynamic Behavior of Clips of Rail Fastening System in Operation Environment of Urban Railway (도시철도 운영환경에서 파상마모에 의한 레일체결장치 클립의 진동 특성)

  • Kim, Man-Cheol;You, Won-Hee;Sim, Hyoung-Bo
    • Journal of the Korean Society for Railway
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    • v.19 no.4
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    • pp.489-497
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    • 2016
  • The rail fastening system, which provides a structural connection between the rail and the sleepers, is a main track component that plays an important role in retaining the rail gauge within acceptable tolerances, as well as in passing the train load to the roadbed through the sleepers. In this paper, a modal test was first performed to evaluate the dynamic characteristics (e.g., natural frequency) of the clips of the railway fastening system under the condition of rail corrugation in urban railway operation. The corrugation-induced passing frequency was then compared with the natural frequency of the clips to investigate any resonance effect during train passage. Furthermore, a field test under train passage was conducted to measure the accelerations on the rail and the rail fastening clips as well as the strains on the rail fastening clips in the rail corrugation condition. The field measurements indicated that the accelerations on the rail and the rail fastening clips have a close relationship with the rail corrugation, but they had a minimal effect on the strains of the rail fastening clips.

Machine Tool State Monitoring Using Hierarchical Convolution Neural Network (계층적 컨볼루션 신경망을 이용한 공작기계의 공구 상태 진단)

  • Kyeong-Min Lee
    • Journal of the Institute of Convergence Signal Processing
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    • v.23 no.2
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    • pp.84-90
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    • 2022
  • Machine tool state monitoring is a process that automatically detects the states of machine. In the manufacturing process, the efficiency of machining and the quality of the product are affected by the condition of the tool. Wear and broken tools can cause more serious problems in process performance and lower product quality. Therefore, it is necessary to develop a system to prevent tool wear and damage during the process so that the tool can be replaced in a timely manner. This paper proposes a method for diagnosing five tool states using a deep learning-based hierarchical convolutional neural network to change tools at the right time. The one-dimensional acoustic signal generated when the machine cuts the workpiece is converted into a frequency-based power spectral density two-dimensional image and use as an input for a convolutional neural network. The learning model diagnoses five tool states through three hierarchical steps. The proposed method showed high accuracy compared to the conventional method. In addition, it will be able to be utilized in a smart factory fault diagnosis system that can monitor various machine tools through real-time connecting.

Case report: Full mouth rehabilitation for patient with heavy occlusal force and excessive abrasion (강한 교합력과 과도한 마모를 보이는 환자의 전악수복 증례)

  • Park, Ji-Hee;Vang, Mong-Sook;Yang, Hong-So;Park, Sang-Won;Yun, Kwi-Dug;Lim, Hyun-Pil
    • The Journal of Korean Academy of Prosthodontics
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    • v.51 no.2
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    • pp.119-124
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    • 2013
  • Many of the patients with extensive abrasion need comprehensive restorative treatment. The abrasion is usually caused by attrition, besides of it, there are many reasons for it. The plan of treatment should be started on assessment of the type of attrition and the etiologic analysis. Patient with well-developed masticatory muscle, alveolar process, and high occlusal force and also with little muscle length difference between the stable and the contracted state should be carefully assessed for the vertical dimensional loss and the restoration should be carefully designed. Decrease of tooth length can be compensated by the growth of the alveolar bone height; therefore, consistency of the occlusal vertical dimension is maintained. Accordingly, a careless increase of the vertical dimension can produce muscle fatigue, depressed tooth and pain, and fracture of the restoration. In this case, the patient with multiple tooth abrasion and clenching habit, the edentulous maxillary area is restored with amalgam inserted RPD, and the dentulous area of the maxilla and mandible are treated with fixed restoration accompanying with the increase of vertical dimension. Consequently, we are going to report about the satisfying result in both functional and esthetic aspects.

AN EVALUATION OF WEAR CHARACTERISTICS OF LIGHT-CURED RESTORATIVE COMPOSITES ON ENAMEL SURFACE (광중합형 복합레진과 법랑질간의 마모특성 평가)

  • Baik, Byeong-Ju;Lee, Seung-Young;Lee, Doo-Cheol;Kim, Jae-Gon
    • Journal of the korean academy of Pediatric Dentistry
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    • v.28 no.2
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    • pp.261-270
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    • 2001
  • This study was performed to evaluate wear characteristics of light-cured composites when opposed by human enamel. Seven light-cured restorative composites were selected and enamel cusps sectioned from premolars. All samples were stored in distilled water at $37^{\circ}C$ for 10 days. 68.6 N of weight was loaded during the test. The measurements of vertical loss of enamel cusps, weight loss and volume loss of composites, and SEM observations of the polished and abraded surfaces were made after 30,000 cycles. The results obtained were summarized as follows; 1. The highest hardness value of 70.4 was observed in the Spectrum group and the lowest value of 19.8 was observed in the Heliomolar group. Results of Tukey test showed that an overall significant difference was indicated except the Spectrum, Z100 and Clearfil AP-X groups(p<0.05). 2. Enamel showed the good abrasion resistance against the Heliomolar group of microfilled composite and the Palpique Toughwell group containing the submicron hybrid type spherical fillers. 3. The abrasive wear resistance of hybrid composites was improved with the decrease of mean particle size and hybrid of submicron particle fillers. 4. SEM observation of worn surfaces revealed the protrusion, attrition and missing of fillers, cracks developing and delamination in the matrix.

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A Design of Tire Condition Checkup System for Useful Information Offering (유용한 타이어 상태정보를 제공하기 위한 타이어 상태 확인 시스템 설계)

  • Kim, Minyoung;Jang, Jong-Wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.10a
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    • pp.472-474
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    • 2014
  • 현재 자동차 교통사고 발생원인 중 타이어의 불량으로 인한 교통사고는 매년 급증하고 있다. 자동차 타이어의 상태를 점검하여 미연에 사고를 예방하는 캠페인이 방송매체를 통해 진행되고 있으며 이와 관련된 행사도 실시하고 있다. 기존의 타이어 측정방법은 객관적이지 못하며 전문적인 기관에 의뢰해도 사정은 마찬가지다. 운전자에게 편리하며 객관적인 타이어 상태를 측정하려는 방법은 연구되지 않는다. 본 논문에서는 운전자에게 편리하며 객관적인 타이어 상태 정보를 제공하고, 계속적으로 누적된 타이어 상태 측정데이터를 분석하여 운전자에게 유용한 타이어 상태정보를 제공하는 시스템을 설계하기 위한 연구내용을 다룬다.

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Study of Wear Characteristics of Hydraulic Equipment Used in Power Plants (발전소용 유압기기의 마모특성 연구)

  • Lee, Yong Bum;Lee, Gi Chun;Chang, Mu Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1183-1188
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    • 2013
  • The reliability of hydraulic equipment used in power plants is especially important because failures that occur in the power plant can have a great ripple effect on human lives and financial losses. In this study, specimens using the materials used in the spool and sleeve of hydraulic valves of power plants have been produced, heat-treated, and tested under the precipitation conditions of phosphate ester hydraulic fluid with a variety of conditions. 23 full factorial designs have been applied to evaluate the significance of factors that affect the wear loss of the specimen, specifically, the load, velocity, and temperature. The significance evaluation was performed on the main effects and two-way interactions for wear loss based on the experiment results, and the mathematical equations between the wear loss and the three factors were derived from the analysis results.

Friction characteristics of SUS 304 and SUS 630 stainless steel in Dry, Grease-, and Oillubricated conditions and wear property in dry condition before and after Ultrasonic Nano-crystal Surface Modification (SUS 304과 SUS 630 소재의 UNSM(초음파나노 표면개질) 처리전후 Dry, Grease윤활, Oil윤활 상태하에서 마찰특성 및 Dry 상태하에서 마모특성)

  • Kim, J.H.;Pyoun, Y.S.;Park, J.H.;Choi, G.S.;Amanov, Auezhan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2010.05a
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    • pp.521-522
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    • 2010
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Identification of Chip Form Using Pyrometer (방사온도계에 의한 침 형태 인식)

  • 백인환;권혁준;정우섭;심재형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.138-143
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    • 1994
  • 최근 절삭공정은 다량의 칩을 생성시킬 수 있는 고능률화를 지향하고 있으므로 공작기계의 능력을 충분히 이용하려면 고속 가공에 따른 칩처리 문제가 선결되어야 한다. 고속가공시 발생하는 연속형 칩은 공구의 마모를 촉진하고 제품의 표면에 흠집을 내기도 하며 절삭점 부근에 칩이 엉기는 경우 여러가지 트럭블을 일으키게 되므로 가공계의 무인화, 자동화를 가로막는 가장 큰 요소가 되고 있다. 본 연구에서는 방사온도계를 이용하여 각 가공에 있어서 칩 상태에 따른 방사온도계의 출력값을 검토한 후 퍼지추론을 통하여 실시간으로 칩상태를 판별할수 있는 알고리즘을 개발하여 실험을 통해 그 성능을 평가하였다.

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Experimental Study on Fretting Wear of Inconel 690 Under High Temperatures and Pressures (고온 고압 환경에서 인코넬 690 재료의 프레팅 마모 특성에 관한 실험적 연구)

  • Lee, Coon-Yeol;Lee, Ju-Suck;Bae, Joon-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.637-644
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    • 2012
  • In a nuclear power plant, fretting wear due to impact motion between U-tubes and support structures located in steam generators can cause serious problems. In order to guarantee the reliability of the steam generator, the damage due to fretting wear should be thoroughly investigated. The purpose of this study is to elucidate the fretting wear mechanism qualitatively and quantitatively. Hence, fretting wear simulation is performed for the environments to which the actual steam generators in nuclear power plants are exposed. Initial experimental results are obtained for various experimental parameters, and the effect of the work rate and temperature on fretting wear is evaluated. In water, the wear coefficients for $90^{\circ}C$, $200^{\circ}C$, and $340^{\circ}C$ are found to be $9.051{\times}10^{-16}\;Pa^{-1}$, $3.009{\times}10^{-15}\;Pa^{-1}$, and $2.235{\times}10^{-15}\;Pa^{-1}$, respectively. It is also found that the wear coefficient at room temperature is larger than that at low temperature in water because of the dynamic viscosity of water.