• Title/Summary/Keyword: 롤투롤 시스템

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The Effect of Tension and Drop Height on Contact Angle of Droplet on Flexible Substrate in Roll-to-Roll Systems (롤투롤 시스템에서 플렉시블 소재에 인가된 장력과 분사 높이가 액적 접촉각에 미치는 영향)

  • Kim, Dongguk;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.167-172
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    • 2017
  • This study proposes a method for identifying correlations between tension and drop height for sessile droplets in a roll-to-roll processing system. The effect of tension and drop height on the contact angle of a sessile droplet is presented. Design of experiment (DOE) methodology and statistical analysis are used to define a correlation between the process parameters. The contact angle is decreased while increasing tension and drop height. The influence of the tension is less significant on the contact angle compared with the effect of the drop height. However, tension should be considered as a major parameter because it is not easy to fix with roll eccentricity and compensating speed of the driven roll. The results of this study show that the effect of tension on the contact angle of a sessile droplet is more important than drop height because the drop height is fixed when the process systems are determined.

Study on the Radial Stress Considering Mechanical Characteristics of Substrate in Wound Rolls (롤투롤 와인딩 시스템에서 소재 특성을 고려한 반경 방향 응력에 대한 연구)

  • Kim, Seongyong;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.115-119
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    • 2016
  • Winding is one of the major processes in roll-to-roll systems. Taper tension profile in a winding determines the distribution of stress in the radial direction, i.e., the radial stress in the wound rolls. Maximum radial stress is major cause of material defect, and this study has been actively proceeded. Traditional models of radial stress model were focused on flexible and light substrate. In this study, we developed an advanced radial stress model including effects of both these parameters(weight and stiffness) on the radial stress. The accuracy of the developed model was verified through FEM(Finite Element Method) analysis. FEM result of maximum radial stress value corresponds to 99 % in comparison to result with the model. From this study, the material defects does not occur when the steel winding. And steel industry can be applied to improve the winding process.

Taper Tension Logic for Optimization of Residual Stresses in Roll-to-Roll Winding Systems (롤투롤 시스템에서 감김롤 내부 잔류응력 최소화를 위한 테이퍼 장력 설정 기법)

  • Lee, Jongsu;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.12
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    • pp.1011-1016
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    • 2015
  • In a roll-to-roll continuous system, winding is one of the most important processes since it determines the quality of the final manufactured products such as flexible film and printed electronic devices. Since an adequate winding tension can reduce the incidence of the defects that are derived from the inner stress of the wound roll such as starring and telescoping, it is necessary to determine the optimal taper-tension profile. In this study, an algorithm for the setting of an optimal taper-tension profile in consideration of the residual stress in the wound roll is suggested; furthermore, the algorithm was adjusted for the determination of an optimal taper-tension profile regarding the winding process of $10{\mu}m$ polypropylene (PP) film. As a result of the algorithm-generated, optimal taper-tension profile, the residual stress and radial stress in a PP wound roll were decreased to 27.37 % and 40.05 % (mean value), respectively.

Analysis of Thermal Effect on Tension of a Moving Web in Roll-to-Roll Printed Electronics (롤투롤 인쇄 전자 시스템에서 유연기판의 열변형을 고려한 웹의 장력거동 분석)

  • Lee, Jong-Su;Lee, Chang-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.9-15
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    • 2013
  • Roll-to-roll printing technology has lately become a subject of special interests in the field of printed electronics. Since this technology has the advantage that continuous and mass production is possible. And for high precision register control is required in multi-layer printing to produce the electronic devices, this is one of the most important technologies in roll-to-roll printing technology. Register error could be generated by various reasons like eccentricity of roll and thermal deformation due to temperature variation in drying section. In this study, the effect of tension variation on the register was analyzed. The results of these analyses show that it is essential to consider the tension disturbance which is generated by the change of temperature in drying section, and conventional register model has limitation to estimate the register error. In order to overcome the limitation of the register model, advanced register model based on the SI process was developed. Also, the performance of the developed model was verified experimentally.