• Title/Summary/Keyword: 등축조직

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The analysis of columnar to equiaxed dendritic transition during alloy solidification (합금응고시 주상정으로부터 등축정 수지상으로의 천이에 관한 해석)

  • 김신우
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.1
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    • pp.187-192
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    • 1998
  • Generally the solidified microstructures of materials consist of the columnar and equiaxed dendritic regions, and many theoretical studies about columnar-to-equiaxed transition have been done because that is closely related to the mechanical and physical properties of products. In this study, the modified equation based on the Hunt's analytical columnar-to-equiaxed transition condition which was derived from heterogeneous nucleation and grain growth in front of the columnar dendrite tip under directional solidification, was obtained applying the growth-velocity-dependent distribution coefficient and liquidus slope to Hunt's. The effects of the number of nucleation sites, nucleation temperature, alloy composition, growth velocity and liquid temperature gradient on the transition for Al-Cu alloys have been investigated.

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중간가공열처리를 적용한 Al 7175 합금 형단조품의 기계적 성질

  • 손영일;이경훈;은일상;송영범;이용연
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1995.11a
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    • pp.181-191
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    • 1995
  • Al 7175 합금 형단조에서 주조조직 파괴를 위한 빌렛트제작(BM)공정과 ITMT공정 이 기계적 성질에 미치는 영향을 조사하였다. BM공정과 ITMT 공정을 동시 적용한 형단조품의 기계적 성질은 길이방향에서 인장강도가 10%, 연성이 50%, 충격흡수 에너지가 20% 증가되었고 횡방향에서도 인장강도가 7%, 연성이 9% 증가되었다. 이와 같은 기계적 성질의 향상은 BM과 ITMT공정을 동시 적용한 형단조품 미세조직의 결정립크기가 17$\mu\textrm{m}$로서 일반단조조직보다 3배이상 미세하고, 균일한 등축재결정 조직을 나타내는데 기인하는 것으로 판단된다.

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The Fretting Fatigue Behavior of Ti-6Al-4V Alloy on Change of Microstructure (Ti-6Al-4V 합금의 조직 변화에 따른 프레팅 피로거동)

  • Bae Yong Tak;Choi Sung long;Kwon Jae Bo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.4 s.235
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    • pp.584-590
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    • 2005
  • The effect of microstructure on mechanical behavior for Ti-6Al-4V alloy was studied. Two different kinds of specimens are prepared using heat treatments (rolled plate, $1050^{\circ}C)$ in order to Produce different microstructures. Various kinds of mechanical tests such as hardness, tensile, fatigue and fretting fatigue tests are performed for evaluation of mechanical properties with the changes of microstructures. Through these tests, the following conclusions are observed: 1) Microstructures are observed as equiaxed and $widmanst{\ddot{a}}ten$ microstructures respectively. 2) Impact absorbed energy is superior for the equiaxed microstructure, and the hardness and tensile strength are superior for the $widmanst{\ddot{a}}ten$ microstructure. 3) The fatigue endurance of $widmanst{\ddot{a}}ten$ microstritcture shows higher value than that of the equiaxed microstructure. 4) The fatigue endurance in fretting condition was reduced about $50{\%}$ from that of the non-fretting condition.

Effect of Microstructures on the Deformation Behavior of Ti-6Al-4V Alloy at Ultra High Strain rate (Ti-6Al-4V합금의 미세조직에 따른 초고속 변형특성)

  • 이유환;이동근;이성학;최준홍;허선무;이종수
    • Journal of the Korea Institute of Military Science and Technology
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    • v.5 no.3
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    • pp.89-97
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    • 2002
  • In this study, the effect of $\alpha$-phase morphology on the dynamic deformation behavior at ultra high strain rate was investigated by EBW(Explosive Bridge Wire) test. All of tests and analyses were conducted on three typical microstructures of Ti-6Al-4V alloy, i.e. equiaxed, widmanstatten and bimodal microstructures. The spall strength and HEL(Hugoniot Elastic Limit) of the specimens that have the thickness of 2mm and 4mm were highest with the bimodal microstructure. These results were similar with previous study which was performed by dynamic torsion test(Kolsky torsion test).

Fabrication of a billet in the continuous casting process by means of a electromagnetic stirring (전자기교반에 의한 연속주조빌렛트제조)

  • Kim Ki-Bae
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.05a
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    • pp.66-74
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    • 1999
  • 일반적으로 압출용 빌렛트제조에는 빌렛트상하의 품질변화로 수평연속주조법이 사용되지 않고 있지만 전자기교반법을 이용할 경우 이러한 단점이 없어진다. 따라서 전자기교반장치를 설치한 수평연속주조장치를 이용하여 연주빌렛트를 제조하였다. 최대자속밀도가 1000Gauss 인 전자기교반장치를 설계 제작하였으며, 간접냉각방식의 흑연몰드에서 알루미늄합금을 사용하여 건전한 연주빌렛트를 제조할 수 있는 여러 공정조건을 조사 검토하여 직경 70mm의 기포가 없고 표면이 미려한 등축정을 가진 연주빌렛트를 제조하였다. 인출속도에 따른 수평 연속주조 빌렛트의 표면, 용탕유동라인 및 조직을 검토한 결과 평균인출속도 20mm/min에서 40mm/min까지 아주 미려한 표면특성을 가졌으며, 인출속도가 빠르면 유동라인이 표면에서 중심 쪽으로 완만한 기울기를 가지게 되어 표면응고층이 얇아져 빌렛트가 고액계면에서 끊어지게 되며, 조직미세화는 인출속도가 클수록 미세화되었으나, 결정구상화정도는 인출속도가 빠를수록 악화되었다.

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Zr-2.5%Nb 합금의 강도에 미치는 집합조직의 영향

  • 김성수;김영석;국일현
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05b
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    • pp.629-634
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    • 1995
  • Zr-2.5 % Nb 합금 압력관에서 집합조직이 강도에 미치는 영향을 조사하여 기저면 성분(F)의 강화 효과를 분리하였으며 아울러 온도에 따른 강도의 변화를 조사하였다. As-received 압력관 재료의 상온 항복 강도는 인장 응력에 수직한 면에서 측정한 기저면 성분(F)에 대하여 $\sigma$$_{YS}$ =600 + 410 F 의 관계를, annealing 처리한 등축정 재료의 상온 항복 강도는 $\sigma$$_{YS}$ = 410 +310 F 의 관계를 따르는 것으로 나타나 기저면 성분이 주도적인 강화 효과를 갖는다는 것을 확인 할 수 있다. 따라서 Zr 합금의 항복 강도는 인장 응력에 수직한 면에서의 기저면 성분에 따라 좌우되며, Zr-2.5% Nb 압력관에서 길이 및 원주 방향에서의 항복 강도의 차이는 주로 기저면 성분의 차이 (F)에 의한 것이라고 결론지을 수 있다. $\alpha$-Zr 에서 슬립과 쌍정의 임계 전단 응력 및온도에 따른 변형 기구의 변화에 대하여 논의하였다.

Microsturcture Control and Compression Characteristics at Room and High Temperature for$\gamma$-TiAI Intermetallic Compounds with Addition Elements (제 3원소가 첨가된 금속간 화합물$\gamma$-TiAI의 미세조직 제어와 상온 및 고온 압축 특성)

  • Jeong, Jin-Seong;Lee, Dong-Hui
    • Korean Journal of Materials Research
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    • v.6 no.1
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    • pp.67-78
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    • 1996
  • 제 3원소가 첨가된 금속간 화합물 TiAI 금속간 화합물 분말을 PREP법(플라즈마 회전전극법)으로 제조하여, 통.방전 강압소결법에 의해 치밀한 소결체를 만들었다. 이에 대해 첨가 원소의 종류와 열처리에 따른 고온 및 상온 압축 특성의 변화를 조사하였다. 소결체의 미세조직은 ${\gamma}$/$\alpha$2 lamella로 이루어진 완전 변태구조였고, 결정립의 크기는 140-150$\mu\textrm{m}$였으며 계단형 결정립계를 나타내었다. 소결체를 ($\alpha$+${\gamma}$)구역인 130$0^{\circ}C$에서 2시간 동안 열처리한 결과, 모든 조성의 시편이 등축점 ${\gamma}$와 lamella로 이루어진 전형적인 duplexrn조로 변태하였다. 상온 압축 시험에서 시편은 파괴될 때까지 가공경화 현상이 나타났으며, Cr을 첨가한 시편이 가장 큰 파괴응력과 변형률을 나타내었다. 한편, 고온 압축 시험의 경우 온도상승 때문에 가공경화의 속도가 감소되었고, 80$0^{\circ}C$에서는 가공경화와 회복이 균형을 이루는 소위 정상 상태의 변형을 보였다.

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Modeling the Heterogeneous Microstructures of Ti-MMCs in Consolidation Process (강화공정에 따른 비균질 티타늄 금속기 복합재료 모델링)

  • Lee Soo-Yeun;Kim Tae-Won
    • Composites Research
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    • v.18 no.3
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    • pp.21-30
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    • 2005
  • Vacuum hot pressing has been used for the development of titanium metal matrix composites using foil-fiber-foil method. Heterogeneous microstructures prior to and following consolidation have been quantified, and the relations to densification behavior investigated. As shown by the results, dramatic variations of the microstructures including equiaxed $\alpha$, transformed $\beta$ and $ Widmanst\ddot{a}tten$ $\alpha$ are obtained during the process according to the fiber distributions. The dependence of microstructures on the consolidation then has been explained in terms of the change in mechanisms such as grain growth and recrystallization that occur with changing levels of inhomogeneity of deformation. Further, micro-mechanics based constitutive model enabling the evolution of density over time together with the evolutions of microstructure to be predicted has been developed. The mode developed is then implemented into finite element scheme so that practical process simulation has been carried out.

Microstructures and Tensile Characteristics of Ti-6AI-4V Alloy by Double Solution Treatment (2중 용체화처리에 따른 Ti-6AI-4V합금의 미세조직과 인장특성)

  • Choe, Hyeong-Jin;Lee, Jun-Hui
    • Korean Journal of Materials Research
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    • v.4 no.6
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    • pp.626-637
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    • 1994
  • The relationship between microstructures and tensile properties depending on various solution treatment temperature and cooling rate of Ti-6A1-4V alloy have been investigated. The complex and random edge shaped $\alpha$ phases were formed after the 1st solution treatment at $\beta$ region and the 2nd solution treatment at $900^{\circ}C$, which was followed by furnace cooled. When the specimen was subjected to the 2nd solution treated at $950^{\circ}C$, and furnace cooled, $\alpha$ phase changed its morphology to equiaxed structure. The aspect ratio showing the appreciation basis of microstructual refinement decreases with the temperature of 1st and 2nd solution treatment. The slightly decrease in strength were observed in the Widmanstltten structures than in the bimodal structures. Also, ductility of the Widmanstatten structures was considerable lower than that of bimodal structures. The tensile-fractured surface of the Widmanstatten structures appears to be quasi-cleavage and dimple fracture, while that of the bimodal structures was the type of ductile fracture. The tensile fracture surface of the bimodal structures can easily be separated into cental crack areas lying generally perpendicular to the tensile axis and shear lip areas lying at angles of high shear(around 45 deg.) to the tensile axis.

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Prediction of Microstructure During High Temperature Forming of Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 고온 성형시 미세조직 예측에 관한 연구)

  • Lee You Hwan;Shin Tae Jin;Park No Kwang;Shim In Ok;Hwang Sang Moo;Lee Chong Soo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.7 no.4 s.19
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    • pp.70-78
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    • 2004
  • A study has been made to investigate the high temperature deformation behavior of Ti-6Al-4V alloyand to predict the final microstructure under given forming conditions. Equiaxed and $Widmanst\ddot{a}tten$ microstructures of Ti-6Al-4V alloys were prepared as initial microstructures. By performing the compression tests at high temperatures$(700\~1100^{\circ}C)$ and at a wide range of strain rates$(10^{-4}\~10^2/s)$, various parameters such as strain rate sensitivity(m) and activation energy(Q) were calculated and used to establish constitutive equations. When the specimens were deformed up to strain 0.6, equiaxed microstructure did not show any significant changes in microstructure, while $Widmanst\ddot{a}tten$ microstructure revealed considerable flow softening, which was attributed to the globularization of a platelet at the temperature range of $800\~970^{\circ}C$ and at the strain rate range of $10^{-4}\~10^{-2}/s$. To predict the final microstructure after forming, finite element analysis was performed considering the microstructural evolution during the deformation. The grain size and the volume fraction of second phase of deformed body were predicted and compared with the experimental results.