• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.11
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• pp.979-986
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• 2016

The tripod shafts of constant-velocity joint are used in both the trains KTX and KTX-sanchon. It is an important component that connects the motor reduction unit and the axle reduction unit in a power bogie. The tripod shaft not only transmits drive and brake torque in the rotational direction, but also slides in the axial direction. If the drive system is loaded with an excessive torque, the fuse part of the shaft will be fractured firstly to protect the other important components. In this study, a rig was developed for conducting torsion tests on the tripod shaft, which is a type of mechanical fuse. The tripod shafts were subjected to torsional fracture test and torsional fatigue test on the rig. The weak zone of the tripod shaft was identified, and its fatigue life was predicted using finite element analysis (FEA). After analyzing the FEA results, design solutions were proposed to improve the strength and fatigue life of the tripod shaft. Furthermore, the deterioration trend and time for failure of the tripod shaft were verified using the hysteresis loops which had been changed with the advancement of the torsional fatigue test.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.39 no.4
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• pp.371-378
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• 2015

Range extenders, which are power generation systems driven by small engines, extend the driving distance and time of electric vehicles (EVs) through continuous charging of batteries. The currently used range extenders with gasoline engines pose limitations with regard to the realization of high-power compact systems, owing to their complex structure and low energy density. In contrast, micro gas turbine (MGT) range extenders (MGT power packs) possess high power and low weight, and can therefore be significantly reduced in size despite increase in speed. In this study, an MGT power pack for the range extenders of EVs was developed using a turbo-prop micro turbine, an alternator for passenger vehicles and electric batteries. The operating characteristics of the MGT power pack were measured through a series of experiments conducted under electrical no-load and load conditions. Their power generation performance and efficiency were measured under various electrical loads and power transmission gear ratios. From the results, electrical load was found to have no influence on power generation performance. The maximum electrical power output was 0.8 kW at a core turbine speed of 150 krpm, and the application of 3:1 reduction gear to the turbine output shaft increased the power to 1.5 kW by 88%. This implies that the test results demonstrated stable power generation performance of the MGT power pack regardless of vehicle load changes, thus revealing its feasibility for use with the range extenders of EVs.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.38 no.1
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• pp.12-21
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• 2010

This paper focuses on the hover performance experiment of a small-scale single rotor in partial ground conditions. In this study, small-scale rotor blade rotating device and floor panel are used to include partial ground effect. Thrust and torque were measured with varying collective pitch angles at fixed rotor rotating speed. The overlap distance between rotor and ground is d, the rotor diameter is D. It was shown that the ground effects have little effect on the rotor performance until d/D is 0.25. Four blade rotor has more increased thrust and more reduced power than those of two blade rotor because of stronger ground effect. In addition, it was also found that the thrust increases as a collective pitch angle become smaller. Based on these experiment results, we deduced new empirical equation considered blade number and partial ground effect.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.1
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• pp.1-10
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• 2011

Combustion and extinction limits in heat-recirculating excess enthalpy reactors employing both gas-phase and catalytic reaction have been examined with an emphasis Reynolds number (Re) effects and possible application to microscale combustion devices. In this paper, geometrically similar reactors of different physical sizes and different numbers of turns were tested with the aim of estimating for combustor characteristics. Combustion efficiency is estimated by measuring exhausted gases through the gas chromatograph. From these results the effect of scale and number of turns are demonstrated and optimal operating conditions for Swiss roll combustors are identified.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.30 no.4
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• pp.99-105
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• 2002

The performance test of an axial-type turbine is carried out with various axial gap distances between the stator and rotor. The turbine is operated at the low pressure and speed, and the degree of reaction is 0.373 at the mean radius. The axial-type turbine consists of ons-stage and 3-dimensional blades. The chord length of rotor is 28.2mm and mean diameter of turbine is 257.56mm. The power of turbo-blower for input power is 30kW and mass flow rate is $340m^3$/min at 290mmAq static-pressure. The RPM and output power are controlled by a dynamometer connected directly to the turbine shaft. The axial gap distances are changed from a quarter to three times of stator axial chord length, and performance curves are obtained with 9 different axial gaps. The efficiency varies about 8% of its peak value due to the variation of axial gap on the same non-dimensional mass flow rate and RPM, and experimental results show that the optimum axial gap is 1.6-1.9Cx.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1989.06a
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• pp.22-28
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• 1989

유압베인펌프는 토출유량이 많고 소형으로 동력밀도는 높으나 토출압력면에스는 피스톤식 펌프에 뒤지기 때문에 발생압력의 고압화에 대한 연구가 계속되어 왔다. 유압장치의 경제적인 압력으로서 $300kgf/cm^2$가 제시되어 있는 가운데, 유압베인펌프의 고압화의 연구가 진행중에 있는 점, 또한 최근들어 에너지 절약의 일환으로 펌프의 수명연장 문제가 거론되어 지고 있는 점, 물에 타기 어려운 난연성유압 작동유를 사용할 경우 마찰증대 및 마모성능이 저하하는 점 등의 이유에서 유압베인 펌프의 마찰, 윤활문제가 중요시 되어지고 있다. 특히 펌프의 체적효율을 높이는 것과 마찰, 마모를 저하시키는 것과는 서로 상반된 관계에 놓여있기 때문에 문제의 해결에 어려움을 갖고 있다. 이와같은 모순을 해결하기 위해서는 베인과 캠링사이의 슬라이딩부분의 윤활상태를 파악하지 않으면 안된다. 그러나 베인의 선단부에는 10-20ms의 짧은 시간동안에 수백기압의 압력이 변화하기 때문에 지금까지 확실한 작용력의 파악이 어려워 이 분야의 윤활상태 파악에 관한 연구는 거의 이루어지지 않고 있다. 베인과 캠링간의 윤활상태를 윤활공학적 관점에서 보면 변동하중 상태에서의 슬라이딩 탄성유체윤활상태 또는 혼합윤활상태에 있는 것으로 판단되어지는데, 이와같은 여러가지 어려운 조건 때문에 윤활상태를 파악하는데, 어려운점이 뒤따르게 된다. 위와 같은 배경에 착안하여 본 연구에서는 유압베인펌프를 모델화하여 변동하중상태에서 실험이 가능한 장치를 제작, 사용하여 베인 선단 슬라이딩부분의 윤활상태를 파악하였다.

• Journal of Animal Environmental Science
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• v.13 no.2
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• pp.105-112
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• 2007

This research was carried out to test and analyse the capability of a fan for development of a sprayer in actual livestock farm. A fan was designed and made to be able to spray agricultural chemicals within 140mm in a maximum scattering range and 100m in an effective scattering range. Accordingly, its' flow rate was $3,600\;m^3/min$, and static pressure was 100 mmAq for a wide area sprayer to be sprayed widely and far. Fan performance, which was given $600\;m^3/min$ flow rate and 500 mmAq total pressure, was tested fur basic experiment. As the result, the axial power showed minimum error, which be designed to keep the fan performance. And power efficiency was the maximum. Sound level was 92.1dB that wasn't enough to environmental standard. If we take the sealed place into consideration, sound level is suitable for environmental standard.

• The Journal of the Korea institute of electronic communication sciences
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• v.15 no.2
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• pp.273-284
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• 2020

This paper proposes a method of designing and controlling delta robots with low-cost DC motors, which are widely used in the automation process. Simulation was performed by interpreting the mechanics and dynamics of the delta robot, and based on this analysis, low-cost DC motor was selected. Experiments were conducted to obtain characteristic values of motors and the current-position cascade control system was designed and implemented. In order to verify the feasibility of the proposed system, the experiment to check that the end-effector of the delta robot follows the target path was progressed. Through the experiment, the limitations of using low-cost motors were overcome by designing compensation algorithms and the performance of the position control was verified.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.6
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• pp.383-388
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• 2020

This study aimed to identify the influence of the power components of the ammunition vehicle on the maximum speed. The maximum speeds of the engine and transmission changes were 3% and 1.7%, respectively. In the case of strong tension based on the track tension, the decrease was 4.6%. A 1.5% increase was obtained when the tension was weak. An examination of the maximum speed by dividing the track tension into six sections revealed the maximum speed to be highest when it was maintained below the middle. Experiments were performed by varying the orbital tension on both sides of the equipment. The maximum speed of the machine was affected by a large part of the tension. The maximum speed test was conducted by adjusting the tension at the driving test site. The results showed that when the tension was strong, the speed was 16.7% higher than the standard requirement. The speed was 28.3% at low tension. The influence of the maximum speed on the track tension was confirmed; the effect was greater than replacing the large parts.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.86-86
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• 2017

마늘파종기는 파종기구동부와 파종후 파종홀의 복토역할을 하는 파종기롤러, 지면과의 마찰을 통해 바퀴의 회전토크가 발생하며 발생된 토크는 파종기 내부 동력으로 전달되어 전체 파종시스템(배종, 호퍼캠, 파종부)을 동작 시키는 기능을 수행하는 파종바퀴, 마늘종구를 한알씩 집어올려 중간이송컵으로 이송하는 자세교정컵이 포함된 배종부와 자세교정컵에서 낙하된 마늘종구를 땅속으로 파종하는 파종장치로 구성된다. 배종율 95%, 2립 배종률 5% 성능을 확보할 수 있는 기술이 개발될 경우 세계적으로도 독보적인 기술 우위를 확보할 수 있다. 이와 같은 기본적인 기능을 구현할 수 있는 컨셉모델에 대한 설계를 수행하여 시제품개발 전 기구해석과 구조해석 등을 위한 기본설계를 수행하였다. 배종율 95% 이상을 확보하기 위해서는 기존의 현장경험의 의한 설계 방식으로는 한계가 있기 때문에 시뮬레이션 및 분석 개발이 필요한데, 프레임은 고정밀 마늘종구 배종부 장착을 위한 기본 구조물로써 작동시 동력을 얻기 위한 바퀴와 연계가 되도록 설계되었으며, 호퍼는 배종 수행을 위해 마늘을 저장해 두는 통으로써 배종부와 연결된다. 배종부의 배종판이 회전함에 따라서 배종판의 홈이 호퍼 내로 들어갔다 나오면서 마늘을 집게되며, 동력 전달부는 배종판을 회전시켜주고, 회전 속도 조절을 가능하게 한다. 파종부는 배종부에서 중간컵을 통해 하나씩 공급해준 마늘을 땅에 심는 부분으로서. 프레임의 바퀴 회전과 연동되어 회전하고 설계하였다. 배종판에서 중간컵으로 이송된 마늘을 파종부의 파종컵에 받아 회전하면서 땅속에 파종컵이 묻히면 파종컵이 열리면서 땅속에 마늘을 심는 원리이다. 조간조정은 7조식의 경우 초기설치시 고정되도록 설계되었으며 농촌진흥청 기계화 표준재배안에 따라 의성마늘 기준 $14{\times}14cm$(조간${\times}$주간)를 기준으로 개발하였다. 조간조정은 기계가 설치되면 조정하기 어려우므로 14cm로 설계하였으며, 주간조정은 원형배종장치의 구동기어부의 속도비로 간격을 조정할 수 있도록 기어장치를 설계하였다. 주간조정은 13에서 18cm의 범위에서 작동하도록 설계되었으며, 필요에 따라 간격조절이 가능함. 마늘은 그 크기가 다르고, 형상도 다르기 때문에 종자에 따른 개별적인 파종기술들이 개발되어야하기 때문에 개발 기간이 오래 걸리고, 수익에 비하여 개발비가 과다하게 요구되는 실정인데 축적된 시뮬레이션 툴을 이용한 파종기 분석 기술을 확보할 경우 다른 파종기의 연구 개발에도 크게 도움이 될 것으로 기대되며, 생육측정 실험과 동역학 해석 툴 RecurDyn을 통해 파종기의 기구학적 분석을 통한 설계반영 인자를 도출할 계획이다.