• Clean Technology
• /
• v.8 no.2
• /
• pp.101-110
• /
• 2002

Concurrent development system which includes design, analysis, basic experiment and performance test procedure for rotary atomizing painting equipment was established. Basic design specifications of the equipment parts were determined according to the overall design requirements of painting equipment using conceptual design model. On the basis of derived design specifications, design and analysis procedures was proposed for developing each equipment part. Also proposed are experiment and test methods to investigate the spray and transfer characteristics of designed painting equipment, and their measurement variable, process and evaluation criteria are constructed. The present development system was validated by applying its entire processes to the actual painting equipment.

• Clean Technology
• /
• v.8 no.1
• /
• pp.45-51
• /
• 2002

The effect of outer edge serrations of a rotating disk in the electrostatic rotary atomizer has been experimentally investigated. In this study, the edge serrations of the rotating disk are designed and fabricated to maintain the ligament atomization for wide range of paint flow rates. A series of experiments have been conducted using optimally-designed or off-designed disks to investigate the surface characteristics, i.e., transfer efficiencies, thicknesses and bubbles. The optimally-designed disk has experimentally shown the best surface characteristics compared to other disks, especially for an existing non-serrated disk.

• Clean Technology
• /
• v.9 no.4
• /
• pp.163-168
• /
• 2003

Basic concepts and procedures for designing air turbine and atomizing disk, which require core technologies, of rotary atomizer were established. Experimental data agreed well with the computational fluid dynamics analysis results. The rotary atomizer RPM was varied remarkably for various air turbine and atomizing disk types. Experimentally, the atomizer with $20^{\circ}$, slope-contraction and 2 nozzle air turbine has shown the most desirable performance.

• Proceedings of the Korean Institute of Surface Engineering Conference
• /
• 2011.05a
• /
• pp.70-70
• /
• 2011

표면처리는 전기적, 물리적, 화학적 처리방법 등을 통해 보호표면을 생성시킴으로서 재료의 외관미화, 내마모성, 전기절연, 전기전도성 부여 등의 폭넓은 목적을 달성시키고자 하는 일련의 조작을 말한다. 최근 스마트 휴대폰으로 대표되는 이동통신기기 산업의 빠른 성장으로 인하여 이들 기기를 보호하기 위한 표면 처리기술도 함께 발전하고 있다. 그중 대표적인 것이 나노기술을 융합한 보호막 도장기술이다. 나노입자를 분산하거나 나노상(phase)을 융합하여 제품의 표면에 보호막을 도장하는 기술이며, 그 주된 목적은 내 스크래치, 내 부식 등의 물리 화학적 보호기능을 수행하도록 층(layer)을 형성하는 것이다. 본 연구에서는 제조된 실리카 나노입자와 유기물을 사용하여 휴대폰 케이스에 도장막을 형성하였고, Scratch, Wear, hardness Test등의 분석을 통하여 유무기 하이브리드 도장막의 특성을 평가하였다.

• Proceedings of the Korean Institute of Surface Engineering Conference
• /
• 2011.05a
• /
• pp.71-72
• /
• 2011

최근 스마트 휴대폰으로 대표되는 이동통신기기 산업의 빠른 성장으로 인하여 이들 기기를 보호하기 위한 표면 처리기술이 함께 발전하고 있다. 그중 대표적인 것이 나노기술을 융합한 보호막 도장 기술이다. 본 연구에서는 마그네슘 기판과 플라스틱 케이스 소재 위에 유무기 하이브리드 도장막을 형성시키고, 도장막의 실리카 조성에 따른 물리화학적 변화 거동을 관찰하였다. 특히, 실리카 나노입자가 첨가된 실리카 졸 용액과 UV 경화수지를 다른 비율로 혼합한 나노형 하이브리드 코팅용액을 사용하였으며, 딥 코팅과 스프레이 코팅법을 개별적으로 이용하여 형성한 유무기 하이브리드 코팅층의 경도와 내지문 특성을 중점적으로 조사하였다. 이러한 연구를 통하여 유무기 하이브리드 코팅층 형성에서 실리카 졸의 역할과 최적 물성확보를 위한 근거를 마련하였다.

• The KSFM Journal of Fluid Machinery
• /
• v.7 no.6 s.27
• /
• pp.7-14
• /
• 2004

A new electrostatic rotary atomizing painting equipment using air turbine was developed for high transfer efficiency. Based on the overall design requirements of painting equipment, basic design specifications of the equipment parts such as air turbine and atomizing disk ate defined from the present conceptual design model. Air turbine is designed with the section profile of NACA airfoil, and its internal flow field is analyzed by commercial CFD code. Atomizing disk is designed to achieve the ligament type spray of paint with the use of visualization technique. Various experiments and tests are conducted to investigate the spray and the transfer characteristics of newly-designed painting equipment, and the measurement results are compared with the those of conventional painting equipments. The comparison results show the present painting equipment is superior to the conventional ones in the aspects of transfer efficiency and coating surface characteristics.

• 유체기계공업학회:학술대회논문집
• /
• 2003.12a
• /
• pp.684-690
• /
• 2003

A new electrostatic rotary atomizing painting equipment using air turbine was developed. Based on the overall design requirements of painting equipment basic design specifications of the equipment parts such as air turbine and atomizing disk are defined from the present conceptual design model. Air turbine is designed with the section profile of NACA airfoil, and its internal flow field is analyzed by commercial CFD code. Atomizing disk is designed to achieve the ligament type spray of paint with the use of visualization technique. Various experiments and tests are conducted to investigate the spray and the transfer characteristics of newly-designed painting equipment, and the measurement results are compared with the those of conventional painting equipments.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.37 no.12
• /
• pp.1473-1482
• /
• 2013

A disc-type rotary atomizer affords advantages such as superior paint transfer efficiency, uniformity of paint pattern and particle size, and less consumption of compressed air compared to a spray-gun-type atomizer. Furthermore, it can be applied to all types of painting materials, and it is suitable for large-scale processes such as car painting. The painting quality, which is closely related to the atomizer performance, is determined by the uniformity and droplet size in accordance with the design of the bell disc surface. This study establishes the basics of how to design a surface by modeling the operating bell disc's RPM, diameter, surface angle, and film thickness considering dye characteristics such as the viscosity, density, and surface affinity.

• Journal of the Society of Naval Architects of Korea
• /
• v.49 no.5
• /
• pp.433-439
• /
• 2012

Anticorrosive paint is the most widely used in shipbuilding and the dry film thickness is very important in terms of productivity and assurance of anticorrosive performance. However, it is difficult to achieve the recommended target film thickness because the dry film thickness depends on labor's skill in practice and is affected by a number of parameters, such as spray pressure, paint flow rate, tip size, spray distance, SVR(Solid Volume Ratio), etc. Present paper derives an empirical equation through the correlation analysis of parameters selected by spray experiments of anti corrosive painting in order to predict the coated status. Comparing the calculated results with practical data, we show that the empirical equation can successfully expect DFT(Dry Film Thickness).

• Tribology and Lubricants
• /
• v.10 no.1
• /
• pp.10-13
• /
• 1994

합성윤활유를 기재로한 그리이스 제조개발은 비교적 오랜 역사를 갖고 있지만, 이는 광유베이스에 비하여 가격상승 때문에 일반적인 산업분야에서의 사용가능성은 매우 희박하다고 인식되었다. 그러나 근년에 이르러서는 모든 산업계의 기술혁신으로 각종기긱의 Maintenance Free화, 고속화, 소형화가 비약적으로 발전되어짐에 따라서 그리이스 윤활의 요구 성장도 다종다양화가 되었다. 한 예를 들어 살펴보면 저온으로\ulcorner 고온에 이르기까지의 조건 하에서 사용되는 항공기, 자동차용 전자제품 및 Actuator등의 윤활개소개라든가, 장수명, 음향특성 저토오크성 등에서 사용되는 OA기기, 음향기기, 전동기, 가전기기, 메카트로닉스기기 등의 윤활개소가 있는가 하면 주로 고온하 에서 사용되는 제철설비, 제지설비(製紙設備), 자동차도장건조로(自動車塗裝乾操爐) 등 설계 합성유를 기재로한 그리이스의 사용 용도범위는 대단히 폭넓게 진행되고 있음을 엿볼 때 본 기고에서는 합성윤활유의 종류와 특성 그리고 이러한 합성기재를 사용한 그리이스의 특성에 대하여 간략하게 살펴보기로 하겠다.