• Title/Summary/Keyword: 니켈 합금

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Low-Cycle Fatigue in Ni-Base Superalloy IN738LC at Elevated Temperature (니켈기 초내열합금 IN738LC의 고온 저주기피로 거동)

  • Hwang, Kwon-Tae;Kim, Jae-Hoon;Yoo, Keun-Bong;Lee, Han-Sang;Yoo, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1403-1409
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    • 2010
  • For many years, high-strength nickel-base superalloys have been used to manufacture turbine blades because of their excellent performance at high temperatures. The prediction of fatigue life of superalloys is important for improving the efficiency of the turbine blades. In this study, low cycle fatigue tests are performed for different values of total strain and temperature. The relations between strain energy density and number of cycles before failure occurs are examined in order to predict the low cycle fatigue life of IN738LC super alloy. The results of low cycle fatigue lives predicted by strain energy methods are found to coincide with experimental data and with the results obtained by the Coffin-Manson method.

Effect of Oxygen Injection on Microstructure and Mechanical Properties of Ni-based Superalloy Recycled by AOD Process (AOD공정으로 재활용된 니켈합금의 산소주입량에 따른 조직과 기계적 성질 변화)

  • Lee, Duk-Hee;Woo, Kee-Do;Kang, Whang-Jin;Yoon, Jin-Ho
    • Resources Recycling
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    • v.25 no.2
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    • pp.10-16
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    • 2016
  • In this study, the Ni base superalloy was recycled by Argon oxygen decarburization(AOD) process using an inconel 713C scrap. During AOD process, argon gas was continuously injected 1,000 sccm and oxygen gas was injected into 10, 20 and 30 minutes of 100, 250 and 500 sccm.. In early stage of oxygen injection, the oxygen dose increased with increasing Al, Cr, and Mo content and decreasing C content. And Al content was decreased by carburization with added elements in late stage Because of oxidation was occurred with Al, Cr etc. after the reaction of carbon has been finished. From the results, the ratio of ${\gamma}^{\prime}$ phase reduced due to decreasing of Al content for that reason Al is the main element to form the ${\gamma}^{\prime}$ phase. Also carbide reduced owing to decreasing of C content so the mechanical properties of the specimens excessively injected by excess $O_2$ gas were decreased.

Electrochemical Study of a Single Particle of Active Material for Secondary Battery using the Microelectrode (마이크로 전극에 의한 2차 전지용 활물질 단일 입자의 전기화학적 평가)

  • Kim Ho-Sung;Lee Choong-Gon
    • Journal of the Korean Electrochemical Society
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    • v.9 no.2
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    • pp.95-99
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    • 2006
  • Electrochemical properties were studied for a single particle of active material of hydrogen storage alloy $(MmNi_{3.55}Co_{0.75}Mn_{0.4}Al_{0.3})$ and nickel hydroxides $(NiOH)_2$ for the secondary Nickel Metal Hydride (Ni-MH) batteries using the microelectrode, which was manipulated to make electrical contact with an active material particle for cyclic voltammograms (CV) and potential-step experiments. As a result of CV test, it was found that three kinds of hydrogen oxidation peaks at -0.9, -0.75 and -0.65 V and hydrogen evolution peak at -0.98 V for hydrogen storage alloy were separately observed and two kinds of peaks of proton oxidation/reduction at 0.45 and 0.32 V and oxygen evolution reaction (OER) at 0.6 V for nickel hydroxides were also more clearly observed. Furthermore hydrogen diffusion coefficient within a single particle was also found to vary the order between $10^{-9}\;and\;10^{-10}cm^2/s$ over the course of hydrogenation and dehydrogenation process for potential-step experiments.

Degradation Quantification Method and Degradation and Creep Life Prediction Method for Nickel-Based Superalloys Based on Bayesian Inference (베이지안 추론 기반 니켈기 초합금의 열화도 정량화 방법과 열화도 및 크리프 수명 예측의 방법)

  • Junsang, Yu;Hayoung, Oh
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.27 no.1
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    • pp.15-26
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    • 2023
  • The purpose of this study is to determine the artificial intelligence-based degradation index from the image of the cross-section of the microstructure taken with a scanning electron microscope of the specimen obtained by the creep test of DA-5161 SX, a nickel-based superalloy used as a material for high-temperature parts. It proposes a new method of quantification and proposes a model that predicts degradation based on Bayesian inference without destroying components of high-temperature parts of operating equipment and a creep life prediction model that predicts Larson-Miller Parameter (LMP). It is proposed that the new degradation indexing method that infers a consistent representative value from a small amount of images based on the geometrical characteristics of the gamma prime phase, a nickel-base superalloy microstructure, and the prediction method of degradation index and LMP with information on the environmental conditions of the material without destroying high-temperature parts.

Environmentally-Assisted Cracking of Austenitic Alloys in a PWR Environment (PWR 환경에서의 오스테나이트계 합금의 환경조장균열)

  • Hong, Jong-Dae;Jang, Hun;Jang, Changheui
    • CORROSION AND PROTECTION
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    • v.12 no.1
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    • pp.30-38
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    • 2013
  • Austenitic stainless steels and Ni-base alloys are widely used as structural materials for major components and piping system in pressurized water reactors (PWRs). These austenitic alloys are known to be susceptible to environmental assisted cracking (EAC), such as environmentally-assisted fatigue (EAF) and primary water stress corrosion cracking (PWSCC) during long-term exposure to PWR primary water environment. In this paper, the current understanding on the phenomena and mechanisms of these EAC are briefly introduced using experimental results and literature review. The mechanisms for EAF and PWSCC for austenitic stainless steels and Ni-base alloys are discussed. Currently, austenitic stainless steels are known to be more susceptible to EAF, while less susceptible to PWSCC than Ni-base alloys. The possible explanations to such behaviors are proposed and discussed in view of the role of hydrogen and internal oxidation.

THE EFFECTS OF SURFACE TREATMENT OF DENIAL NICKEL-CHROMIUM ALLOY ON TENSILE BOND STRENGTH (치과용 니켈-크롬합금에 대한 표면 처리가 인장접착강도에 미치는 영향)

  • Lee, Eun-Suk;Kwon, Oh-Won
    • The korean journal of orthodontics
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    • v.27 no.3 s.62
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    • pp.493-502
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    • 1997
  • This study was conducted to evaluate the tensile bond strength by bonding the dental bracket with Super-bond after treating the surface of dental Nickel-Chromium alloy with sandblasting, sandblasting & tin-plating, respectively, and tin-plating. 10 pieces of Nickel-Chromium alloys with brackets bonded with Super-bond without their surface treatment were sampled as a control group, 20 pieces of Nickel-Chromium alloy brackets bonded with Super-bond after treating them with sandblasting as group I, 20 pieces of Nickel-Chromium alloys tin-plated and bonded with Super-bond after sandblasting as group II, and then 20 pieces of alloys with brackets bonded with Super-bond after tin-plating as group III. The result of those examination and comparison is summarized as follows: 1. Group I showed the mean tensile bond strength of $14.41{\pm}2.24MPa$ which was highest among 4 groups, followed by group III($13.59{\pm}.51MPa$), group II($12.27{\pm}.45MPa$), and control group($10.50{\pm}1.57MPa$), respectively. However, it was shown that there was no statistically significant difference between group I and III, group III and II, and group II and control group(p>0.05). 2. The main failure pattern of those brackets showed that $70\%$ of the control group had an adhesive failure at the bracket-Superbond interface, and $30\%$ at the Nickel-Chromium alloy-Superbond interface, while other groups did the adhesive failure at the bracket-Superbond interface. 3. When examined under SEM, it was shown that adhesives were mostly attached to the surface of the Nickel-Chromium alloy for all groups while a considerable quantity of adhesives were attached to the bracket base. Then, those samples treated only with sandblasting showed the most even and remarkable roughness of their surface.

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A Study on the Magnetic Properties of the Co-Ni-P thin Plate by Electroless Plating (무전해도금법에 의한 Co-Ni-P 박막의 자기적특성에 관한 연구)

  • Kim, C.W.;Lee, C.;Yoon, S.R.;Joung, I.
    • Korean Journal of Materials Research
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    • v.5 no.8
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    • pp.1013-1019
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    • 1995
  • The thin plate of Co-Ni-P was deposited on the polyester film by the electroless plating method. Through present experiments, deposition rates and metal compositions of the plates were determined according to compositions of solution, pH and temperature. Also, magnetic properties of plates were examined according to metal compositions. Considering magnetic properties and deposition rates of electroless plating, the best condition was obtained as pH of 8.5 and 90℃. It was observed that metal compositions were evidently varied by the pH of solutions and the concentration of complex agents. However. they were not affected by other factors. At the optimum condition, the composition of the plate was Co(78%), Ni(16%), and P(6%). Also, it was found that the coercive force was 370 Oe, and squareness was 0.65 at this condition. Magnetic properties (hard or soft) of thin plates were determined by metal compositions. Therefore. the plate became soft magnetic plate as the composition of nickel increased over 30 per cents. The crystal structure of the soft magnetic plate was found to be amorphous in which it was strongly oriented to the (111)phahe of nickel. On the ohter hand, the hard magnetic place was found to be hcp crystalline of α-cobalt which was oriented to the (101)phase of cobalt and the (100)phase of cobalt.

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Electrochemical Study of Electrode Material of Ni-MH Battery for HEV and PEMFC Fuel Cell (HEV 및 PEMFC 연료전지용 니켈수소 전지의 전극재료에 대한 전기화학적 평가)

  • Kim, Ho-Sung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.2
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    • pp.24-28
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    • 2006
  • Electrochemical hydrogenation/dehydrogenation properties were studied for a single particle of a Mm-based(Mm : misch metal) hydrogen storage alloy($MmNi_{3.55}Co_{0.75}Mn_{0.4}Al_{0.3}$) for the anode of Ni-MH batteries. A carbon fiber microelectrode was manipulated to make electrical contact with an alloy particle, and the cyclic voltammetry and the galvanostatic charge/discharge experiments were performed. A single particle of the alloy showed the discharge capacity of 280[mAh/g], the value being 90[%] of the theoretical capacity. Data were compared with that of the composite film consisting of the alloy particles and a polymer binder, which is more practical form for Ni-MH batteries. Additionally, pulverization of the alloy particles are directly observed. Compared with the conventional composite film electrodes, the single particle measurements using the microelectrode gave more detailed, true information about the hydrogen storage alloy.

High Density Energy Welding of Gas Turbine Alloys

  • Kim, Hwan-Tae
    • Proceedings of the KWS Conference
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    • 2001.10a
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    • pp.140-142
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    • 2001
  • 항공기의 제트 엔진을 비롯하여 육상용 발전기, 선박용 엔진, 로켓 엔진 등에 널리 사용되는 터빈 블레이드를 포함한 고온용 가스터빈 부품은 최대 온도 120$0^{\circ}C$ 이상의 고온에 노출되어 가혹한 기계적 응력을 받는 동시에 고온에서의 표면 안정성이 요구되므로 초내열 니켈 합금(superalloy), 티타늄 합금, 내열강 등의 고온강도가 우수한 합금이 사용된다. 그런데 합금성분이 많이 첨가된 내열 합금을 용접하는 경우, 미세균열, 용접부의 기계적 성질의 저하, 용접열영향부의 내식성과 내산화성의 저하, 용접외부 결함에 의한 피로강도 저하 등의 문제가 발생하므로 이를 해결해야 한다. 본고에서는 생산성과 용접품질이 우수한 고밀도 에너지빔 용접의 적용 현황에 관하여 고찰코자 한다.

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